Making LED headlamps was the main reason I got into all this on a serious basis, but I got sidetracked into hand-held lights and other stuff because there seemed to be more demand for them, but now that "everyone and his brother" is manufacturing LED handhelds, maybe I should get back to what I originally intended.....
I have about a dozen various configurations of LED helmet lamps in various stages of completion- some are ready to sell and others only barely started.
I have built drop-in LS modules for easy modding the "Wheat" style helmetlamps that work great- One type is just a single LS, and the other is switchable between an LS for brightness and 2 Nichias for longevity. I thought I had this up on my web site, but just checked and I don't... I'll try to get to that tomorrow night.
They work great and I would have paid a LOT of money for something like them when I was spending weeks at a time underground a couple of decades ago.
Have also "scratch built" a couple of LS helmet lamps that work fine too. There is a picture of one of them on my website, and I hope to do some more designs and configurations of LS for helmet lamps in the near future.
Have been working on a drop in module for a MSA type helmet lamp, but have a couple of little things to work out before they are ready to go public.
In the mean time here is a picture of my LS2N Wheat conversion: