LASERGLOW.COM
Newly Enlightened
- Joined
- Oct 31, 2006
- Messages
- 10
Dear Forum:
Reading posts on this forum, it seems that a lot of people have misconceptions about what constitutes modding, or what pointer is considered "hi-spec", and what is an "overpowered" pointer.
Perhaps this will clear up some misunderstandings, so that everybody can at least be talking about this within the same context. The following is my understanding of the topic. Be sure to get yourself a cup of tea or coffee, as this is a long one...:sleepy:
Modding:
Due to the differences in crystal quality, alignment, and luck, every green laser pointer that is manufactured will have a different final output. In order to stay within Class IIIa, the manufacturer uses the potentiometer to turn the output down, so that all units are below 5mW. One could say that the manufacturer is "pot-modding" the pointer to be below 5mW.
The reason why they make the initial laser above spec is because of this 'luck of the draw' phenomenon- they do not want any 1mW pointers as they cannot sell them for as much as a 5mW. The pointers are built so that the majority will be above 5mW.
For example: The manufacturer produces two pointers using a 200mW pump diode. One has an output of 25mW, and the other has an output of 5mW. These will both heat up just the same, and will drop off in output at the same time if there is no heat sink. Before shipping, the manufacturer will pot-mod the 25mW unit to output <5mW. Because it is using a lower pump current than the other unit, this laser will not heat up as much, and will produce more stable output for a longer period of time.
When you pot-mod a pointer, all you are doing is returning the laser to its original maximum output power. The actual output power is not what determines how much a pointer will warm up, this depends more on how much current/pump power is being used to generate that output power.
Keep in mind that unless a pointer has some sort of heat sink, even a 5mW, with the diode running at 30% capacity will not produce full output for more than a minute before requiring a cool-down cycle. There is just not enough heat sinking in these units to keep everything cool. When you mod a pointer to 100% of the diode's capacity, this effect is amplified, and the drop-off will happen sooner.
Hi-Spec Units:
A retailer can request from the manufacturer that they forgo the pot-modding procedure and ship the units as-is. This is a high-spec unit. Companies such as DragonLasers and WickedLasers have the manufacturer do just that, mind you the manufacturer also uses a 500mW pump diode to further increase the output. So in reality, if you pot-mod a laser pointer back to its original setting, you are determining whether your laser was originally a high-spec unit or not- if the output goes up, you're lucky, if it does not, then that's what the laser originally qualified as.
Over-powered Pointers:
While there is no problem in running a laser pointer at full-tilt which has a 200mW pump diode for short periods of time, thermal issues really come into play when you use a 500mW pump diode unless you have a pretty beefy heat sink. For this reason, CNI recommends a duty cycle of only 7 seconds on the black+gold high power pointers that we are all familiar with. This has been confirmed by someone who posted a review of a Dragonlaser, where the retailer left the original CNI instructions in the box. CNI is very conservative when it comes to specs, so we can safely say that the duty cycle should be ~15-20seconds.
Ebay High-Powered Pointers:
There are many factories in China looking to cash-in on the high power pointer market. These companies have very little experience with DPSS laser technology, as they mostly manufacture various LED novelties, flashlights, etc... These companies try everything to get the output up- which includes neglecting to install an IR filter. Unsuspecting ebay customers buy 150mW green lasers thinking they got a great deal, when in reality they got a 30mW laser which they could have purchased from a reputable seller for around the same price, and wouldn't be shining a 100mW IR beam all over the place...
Perhaps we can compile a list of companies and ebayers who are selling these lasers, two come to mind right away, but there may be more- please feel free to add to the list:
-Spymodex
-Valvolo
I hope that this post is informative, and will help many people make the right choice in making their purchase. If you're still awake after reading this, you deserve a medal! :goodjob:
Please post any comments, critique, etc, and I will edit this post accordingly.:thumbsup:
-Dimitry Fedorov
LASERGLOW.COM LIMITED
Reading posts on this forum, it seems that a lot of people have misconceptions about what constitutes modding, or what pointer is considered "hi-spec", and what is an "overpowered" pointer.
Perhaps this will clear up some misunderstandings, so that everybody can at least be talking about this within the same context. The following is my understanding of the topic. Be sure to get yourself a cup of tea or coffee, as this is a long one...:sleepy:
Modding:
Due to the differences in crystal quality, alignment, and luck, every green laser pointer that is manufactured will have a different final output. In order to stay within Class IIIa, the manufacturer uses the potentiometer to turn the output down, so that all units are below 5mW. One could say that the manufacturer is "pot-modding" the pointer to be below 5mW.
The reason why they make the initial laser above spec is because of this 'luck of the draw' phenomenon- they do not want any 1mW pointers as they cannot sell them for as much as a 5mW. The pointers are built so that the majority will be above 5mW.
For example: The manufacturer produces two pointers using a 200mW pump diode. One has an output of 25mW, and the other has an output of 5mW. These will both heat up just the same, and will drop off in output at the same time if there is no heat sink. Before shipping, the manufacturer will pot-mod the 25mW unit to output <5mW. Because it is using a lower pump current than the other unit, this laser will not heat up as much, and will produce more stable output for a longer period of time.
When you pot-mod a pointer, all you are doing is returning the laser to its original maximum output power. The actual output power is not what determines how much a pointer will warm up, this depends more on how much current/pump power is being used to generate that output power.
Keep in mind that unless a pointer has some sort of heat sink, even a 5mW, with the diode running at 30% capacity will not produce full output for more than a minute before requiring a cool-down cycle. There is just not enough heat sinking in these units to keep everything cool. When you mod a pointer to 100% of the diode's capacity, this effect is amplified, and the drop-off will happen sooner.
Hi-Spec Units:
A retailer can request from the manufacturer that they forgo the pot-modding procedure and ship the units as-is. This is a high-spec unit. Companies such as DragonLasers and WickedLasers have the manufacturer do just that, mind you the manufacturer also uses a 500mW pump diode to further increase the output. So in reality, if you pot-mod a laser pointer back to its original setting, you are determining whether your laser was originally a high-spec unit or not- if the output goes up, you're lucky, if it does not, then that's what the laser originally qualified as.
Over-powered Pointers:
While there is no problem in running a laser pointer at full-tilt which has a 200mW pump diode for short periods of time, thermal issues really come into play when you use a 500mW pump diode unless you have a pretty beefy heat sink. For this reason, CNI recommends a duty cycle of only 7 seconds on the black+gold high power pointers that we are all familiar with. This has been confirmed by someone who posted a review of a Dragonlaser, where the retailer left the original CNI instructions in the box. CNI is very conservative when it comes to specs, so we can safely say that the duty cycle should be ~15-20seconds.
Ebay High-Powered Pointers:
There are many factories in China looking to cash-in on the high power pointer market. These companies have very little experience with DPSS laser technology, as they mostly manufacture various LED novelties, flashlights, etc... These companies try everything to get the output up- which includes neglecting to install an IR filter. Unsuspecting ebay customers buy 150mW green lasers thinking they got a great deal, when in reality they got a 30mW laser which they could have purchased from a reputable seller for around the same price, and wouldn't be shining a 100mW IR beam all over the place...
Perhaps we can compile a list of companies and ebayers who are selling these lasers, two come to mind right away, but there may be more- please feel free to add to the list:
-Spymodex
-Valvolo
I hope that this post is informative, and will help many people make the right choice in making their purchase. If you're still awake after reading this, you deserve a medal! :goodjob:
Please post any comments, critique, etc, and I will edit this post accordingly.:thumbsup:
-Dimitry Fedorov
LASERGLOW.COM LIMITED