RMSK, Inc.        
Results 1 to 7 of 7

Thread: Disassembling MiniMag AAA

  1. #1

    Default Disassembling MiniMag AAA


    I have a Mini Maglite with 2 AAA batteries which have leaked.
    I removed the lower battery but the upper one is stucked. Therefore I want to remove all parts around the tube to get out the old battery and to clean the tube inside.
    Can you tell me how to remove the switching assembly?
    I tried to pull it out with a pincer (without much force) but it won't come out.

    Here's a picture of that part:

    Thank you in advance!

    Greetings from Germany,


  2. #2
    Join Date
    Jan 2003

    Default Re: Disassembling MiniMag AAA

    You're pretty much stuck. The batteries have to come out for the switch assembly to come out, since it has to come out the bottom. If the corrosion/acid leak isn't too bad, you can take some sort of punch or dowel rod the appropriate size and gently try and force the switch and stuck battery out the bottom.

    The only MiniMag with corroded batteries I've bothered fixing was one of the rarer colors that was hard to come by. I spent several hours getting the batteries out and using a cylinder hone to clean up the acid residue. I've thrown away at least a half dozen (black) D Mags and MiniMags that had bad battery leaks, just wasn't worth my time and effort to fix a light that is so cheap to purchase new around here.
    Ha ha, you fool!! You fell victim to one of the classic blunders. The most famous is never get involved in a land war in Asia; and only slightly less well known is this: Never go against a Sicilian, when death is on the line!

  3. #3
    Flashaholic* Tekno_Cowboy's Avatar
    Join Date
    Apr 2008

    Default Re: Disassembling MiniMag AAA

    If the batteries are Duracell or Energizer, you should be able to get a replacement from them. Some other companies also offer this.
    Due to my current schedule being pretty darn hectic, I will not be accepting new modding projects until things settle down.

  4. #4

    Default Re: Disassembling MiniMag AAA

    OK guys, while removing the battery, I destroyed the switch.

    Now I'm looking for a new flashlight.

    Which one would you prefer?

    Maglite Mini LED 2AA


    Fenix LD20 Q5 (2AA)

    I intend to use it with Sanyo "Eneloop" accu, which should be leak proof and has a very low self dischargement.

    Thank you!

  5. #5
    Join Date
    Oct 2007
    Southern Calif.

    Default Re: Disassembling MiniMag AAA

    Fenix in a heartbeat

  6. #6
    Join Date
    May 2009

    Default Re: Disassembling MiniMag AAA

    Take the Fenix

  7. #7
    Flashaholic scott2907's Avatar
    Join Date
    Jul 2007

    Default Re: Disassembling MiniMag AAA

    bumped old thread by accident - sorry!
    Last edited by scott2907; 06-16-2009 at 01:45 AM. Reason: i'm an idiot.

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts