Motorcycle LED headlight project, pls help (sst-90)

kirill_igum

Newly Enlightened
Joined
Jun 15, 2010
Messages
3
Hi,

I'd like to use LED as an auxiliary headlight (or fog light). I chose LED because it doesn't take space. I ride a sport bike and I don't want to mount anything on the fairing or the fork. I will mount the led under the main headlight.

the intensity should be the same or more then H7 (1450 lumens, if i'm correct).
luminus SST-90 is reasonably priced ($36 on avnet) and has a high output (1000-2250 lumens).

Does anyone have an idea how to get the correct voltage and current? I was looking for voltage regulators on mouser but their regulators don't go beyond 6A.

are there lenses for SST-90 or i need a custom lens?

any help or suggestions are appreciated.
 

deadrx7conv

Enlightened
Joined
May 5, 2010
Messages
621
Location
USA
Your thought that LEDs don't take up space is incorrect. LEDs are small but need large heatsinks.

https://www.candlepowerforums.com/threads/276105

http://www.cpfmarketplace.com/mp/showthread.php?t=210775

You'll need a big heatsink and good airflow to cool an sst90 at 5a or 9a.
You'll need to make it waterproof.

You'll need 3 of these Solstice(P7 LED) to be equivalent to 1 sst90 at full power.

http://www.visionxusa.com/LED-Solst...ATT_LED_POD_10o_NARROW_BEAM/product_info.html

The lights are 2x2x2" cubes. So, 3 would be 6" wide by 2" high by 2" deep plus mounting brackets.

If you have a place to mount a chunk of heatsink aluminum that is 6x2x2 and stick the loan SST90 on it, waterproof it, install a driver in the same box, make it all work, figure out what reflector/lens to use..........

Your heat sink can be considerably smaller if you can mount the led/lenses... directly to a metal part of the motorcycle. This way, your bike frame is the heat sink.

http://www.candlepowerforums.com/vb/forumdisplay.php?f=17
Homemade/modified flashlight forum is a good read. I'd consider reading every thread in the 1st 5-10pages of that forum.

And, member Chelboed has some great buildups in the bike forum:
http://www.candlepowerforums.com/vb/forumdisplay.php?f=86

You might be better off with 1/2 dozen XPGs in a horizontal bar.

Happy reading and good luck building.
 

kirill_igum

Newly Enlightened
Joined
Jun 15, 2010
Messages
3
thank you. this was very informative. it will take me a while to digest the information.
 
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