I jumped ahead and am about half way finished building the 30 Inch "NightHawk".
The 30" reflector mold is one of the best optically, I've ever made; and I did it in two days. Tthe fiberglassing should take one more day. I expect it to make the best beam.
I did this before I did any work on the SportLight or Mini LightSward, because key components ended up in Vegas when the Kia broke down. I hope to get everything back home when the car is fixed and I fly back to Vegas.
I'll post some photos I've taken this week, during next couple days.