Is there a dynamo light setup optimized for MTB?

BobRoss

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Joined
Jan 13, 2013
Messages
31
I've seen a few threads noting dynamo lights for MTB use, namely some of the c2010 stuff from Ktronik - however, has anyone really put up an optimized circuit for riding at MTB speeds (e.g. decent light for climbing at super low speeds without sacrificing brightness during the screaming down hills)?

There are seemingly satisfactory commercial versions:
http://www.exposurelights.com/product/000098/revo-dynamo-mk1-(new)/#.UIPnDG_A83V
http://cncdelite.com/

I got a nice deal on a disc brake capable Shimano dynamo hub (dh-3d72) and I'm doing some 24 hour races this year, so I thought I'd try my hand at a DIY light setup to minimize reliance on battery chargers. This will be on a 29" wheel (700c size with big knobby tires), so low frequency at low speed is going to be a big problem.

Here are my initial thoughts:
1) LC circuit a la Martin's circuit 6 (http://www.pilom.com/BicycleElectronics/DynamoCircuits.htm#Boost) with a "too small" tuning capacitor to maximize the low speed boost (i.e. reach a resonant frequency at low RPMs) - I've seen this idea in a few places before (it looks like this may be what Ktronik is using from that second link above)

2) auto switch from LC circuit to full-wave rectified circuit that isn't (necessarily) optimized to maintain a smooth curve, but is optimized to provide ideal output at several key speeds (say 4-6 kmph for really grinding uphills at 4 AM, 13 kmph for cruising speed on flats, 30kmph for dangerously fast downhill sections) - this ideal output would take into account hub drag. Ideally, I'd want to minimize drag going uphill and on the flats, possibly sacrificing some brightness, while having no restrictions on brightness at usual downhill speeds. Additionally, It seems that there would be a tradeoff between having good low speed power while not losing power at cruising speeds (due to exceeding the frequency of the LC circuit, I think).

3) A bright stand-light feature that need last no more than 10-15 seconds - to help keep the light steady during short, really grindy sections and to keep the bike visible after a crash. The light must come on immediately after starting to pedal, so the stand light feature must have a limit to the input.

4) A way to switch off the power during the day that doesn't kill circuitry due to open circuit voltages of 100V

An alternative to #2 is using a design I've seen from Steve K, which uses two banks of lights, only one of which is on at low speeds. The restriction on any design is that it must rugged - likely calling for a limit to the use of electrolytic capacitors, namely.

My questions are:

1) What else would you consider when designing an MTB dynamo light?
2) Are there other options I'm neglecting to consider (aside from an LC circuit and Steve K's solution of having multiple light banks)?
 

znomit

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Joined
Aug 1, 2007
Messages
979
Location
New Zealand
You'll want a helmet light too, which will cover you for the low speed sections anyway, so just do a simple full wave triple (or double if thats enough light).
 

ianfield

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Joined
Jan 7, 2012
Messages
97
I've seen a few threads noting dynamo lights for MTB use, namely some of the c2010 stuff from Ktronik - however, has anyone really put up an optimized circuit for riding at MTB speeds (e.g. decent light for climbing at super low speeds without sacrificing brightness during the screaming down hills)?

There are seemingly satisfactory commercial versions:
http://www.exposurelights.com/product/000098/revo-dynamo-mk1-(new)/#.UIPnDG_A83V
http://cncdelite.com/

I got a nice deal on a disc brake capable Shimano dynamo hub (dh-3d72) and I'm doing some 24 hour races this year, so I thought I'd try my hand at a DIY light setup to minimize reliance on battery chargers. This will be on a 29" wheel (700c size with big knobby tires), so low frequency at low speed is going to be a big problem.

Here are my initial thoughts:
1) LC circuit a la Martin's circuit 6 (http://www.pilom.com/BicycleElectronics/DynamoCircuits.htm#Boost) with a "too small" tuning capacitor to maximize the low speed boost (i.e. reach a resonant frequency at low RPMs) - I've seen this idea in a few places before (it looks like this may be what Ktronik is using from that second link above)

2) auto switch from LC circuit to full-wave rectified circuit that isn't (necessarily) optimized to maintain a smooth curve, but is optimized to provide ideal output at several key speeds (say 4-6 kmph for really grinding uphills at 4 AM, 13 kmph for cruising speed on flats, 30kmph for dangerously fast downhill sections) - this ideal output would take into account hub drag. Ideally, I'd want to minimize drag going uphill and on the flats, possibly sacrificing some brightness, while having no restrictions on brightness at usual downhill speeds. Additionally, It seems that there would be a tradeoff between having good low speed power while not losing power at cruising speeds (due to exceeding the frequency of the LC circuit, I think).

3) A bright stand-light feature that need last no more than 10-15 seconds - to help keep the light steady during short, really grindy sections and to keep the bike visible after a crash. The light must come on immediately after starting to pedal, so the stand light feature must have a limit to the input.

4) A way to switch off the power during the day that doesn't kill circuitry due to open circuit voltages of 100V

An alternative to #2 is using a design I've seen from Steve K, which uses two banks of lights, only one of which is on at low speeds. The restriction on any design is that it must rugged - likely calling for a limit to the use of electrolytic capacitors, namely.

My questions are:

1) What else would you consider when designing an MTB dynamo light?
2) Are there other options I'm neglecting to consider (aside from an LC circuit and Steve K's solution of having multiple light banks)?

IMO the only sure cure for flicker/dimming is a rechargeable battery - SLA batteries are ideal as they don't spill and don't mind freezing temperatures - you don't need a charging circuit as such, the old 50s/60s British motorcycles just used a dirty great zener diode to stop the battery gassing off its electrolyte when fully charged. Of course with a 6V dynamo/battery, you'd want a 7.5 V zener, as this might be tricky to find, you can use a TL431 programmable zener + boost transistor, the device is sourced by multiple manufacturers - most publish appnotes/application examples showing how to boost the TL431 with a power transistor.
 

zra

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Joined
Mar 31, 2013
Messages
2
I'm a mountain biker also, not doing anything, but a couple of hours max at night so a battery works fine for my needs, but I always though something like this
http://www.npowerpeg.com/
would be a better choice, maybe attached to the seat post or fork leg. Seems like it wouldn't be hard to design a front fork that worked like one of those shaker flashlights either. There's a lot of wasted kinetic energy in suspension components that could be put to use.
 

Steve K

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Joined
Jun 10, 2002
Messages
2,786
Location
Peoria, IL
Using coils and magnets to generate power at the same time as providing damping is sensible from a physics standpoint. The energy just turns into heat otherwise. The only questions are commercial... how many people would buy one of them, and would they be happy with it? Since the power generated depends on speed and roughness of the terrain, it's hard to predict how much power it would generate. A regular hub dynamo is much more predictable.

Thanks for the link to the nPowerPeg too. I'd heard of it, but never saw the details. After going through most of their web site, I'm still trying to figure out how much power you generate under any particular condition. Seems like they could at least have shown how much power is generated when a person of a particular height walks at a specific speed. It does mention that 10 minutes of vigorous shaking will let you make a very short phone call. Instead of spending $200 on a nPowerPeg, I think I'd invest in a small hand cranked generator.
 
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