Eagletac D25a Clip Fix

My Eagletac D25a is my favorite EDC flashlight. That being said mine had one minor drawback. The belt clip kept loosening up. Almost lost the light a few times if I hadn't heard it hit the floor. Turns out that the treads on the end cap were stripped enough to prevent tightening properly.
I ended up taking off the clip and tried using a lanyard. Not bad; but more times than not the light would end up in the bottom of my pocket.
I now wanted more than ever to reinstall that clip. Knowing what I needed I started looking for the tools and materials. I found these in a local hobby shop.


The first step was taking the tailcap apart being careful of o-rings and such.



Then I drilled out the existing screw holes with the bit supplied in the Du-Bro kit.


Now the tapping. I didn't need to set it up in a vice and use a tap handle. I just just gently
turned the tailcap against the tap by hand. The metal is soft enough to do this.


Here is completed tailcap with cap screws in place using 2.5 square drive. Added just a drop of blue thread lock also.


All put back together and ready to clip to my pocket again.


Note: I'll be looking for some 3mm button cap screws to replace the cap screw if I feel they stick up too much and cause any hang-ups.

Cheers,

Scalz

Nice work. I've always wanted to try something like this myself. Thanks for writing it up

So your original threads got stripped out before you had a chance to try some threadlock?

Mr. Tone said:

So your original threads got stripped out before you had a chance to try some threadlock?

Click to expand...

Yes, that's right. Thread lock would have done no good. Had to go this route. I did however tried applying some clear nail polish to the original threads and that didn't last long. I learned that trick from my RC hobby.

I heard that eagletac doesn't produce their own clip and screws for this light. A definite weak link. Not the best quality. At least in mine.

Scalz

Scalz said:

Yes, that's right. Thread lock would have done no good. Had to go this route. I did however tried applying some clear nail polish to the original threads and that didn't last long. I learned that trick from my RC hobby.

I heard that eagletac doesn't produce their own clip and screws for this light. A definite weak link. Not the best quality. At least in mine.

Scalz

Click to expand...

That is good to know. At least you found a solution to the problem