Test/Review of Charger NiteCore Intellicharger D4

HKJ

Flashaholic
Joined
Mar 26, 2008
Messages
9,715
Location
Copenhagen, Denmark
[size=+3]Charger NiteCore Intellicharger D4[/size]

DSC_7059.jpg


DSC_7062.jpg
DSC_7061.jpg


This charger is based on a i4 with a display added and a couple of improvements. This makes it possible to charger more battery types than the i4 and also follow the charging in more details.



The cardboard box lists lot of specifications, battery types and features.

DSC_7057.jpg


The box contains the charger, a mains cable, a manual and a warranty card.

DSC_7064.jpg


The charger has two power connectors, one for mains input (100-240VAC 50/60Hz) and one for 12 VDC input.

DSC_7435.jpg


The charger has two switches combined in one rocker:
SLOT: Used to select slot.
MODE: Used to change value displayed (Volt, mA, time), with longer presseds it can also be used to select low charge current and LiFePO4.

DSC_7074.jpg


The charger has a large display with background light.

DSC_7069.jpg
DSC_7070.jpg

DSC_7072.jpg


The display looks good, but is a bit on the technical side. The upper part of the display shows the four charge bays, the lower part shows the status for one bay. The actual bay is selected with the SLOT switch.
The numbers will automatic switch between volt, mA and time, but can also be switched with quick presses on the MODE switch.
Holding the MODE switch for about one second will select "Low", i.e. 300mA charge current. Average charge current may be halved due to time sharing (Display will show 150mA in that case).
Holding the MODE switch for about two seconds will select "LiFePO4", i.e. 3.6 volt charging. Releasing the button and pressing again will select low current for LiFePO4.
There is a small "Chg. Finished" text on the lower display, this is used on finished channels. When all channels with batteries in are charged the charger will show "ALL" in the numeric display.

Displayed charger currents (They will slowly reduce when entering CV phase of a LiIon charge):
750mA: The charge circuit is only charging one battery.
375mA: The charge circuit time sharing between two batteries.
300mA: The charge circuit is in low current mode and only charging one battery.
150mA: The charge circuit is in low current mode and time sharing between two batteries.

DSC_7065.jpg
DSC_7066.jpg


The slots uses the usual construction and works well. They can handle batteries from 30mm to 69.3 mm long.
That excludes some of the longest batteries, especially some protected 26650.

supportedBatteryTypes.png


supportedBatterySizes.png
DSC_7423.jpg
DSC_7424.jpg


DSC_7422.jpg
DSC_7421.jpg
DSC_7418.jpg
DSC_7417.jpg

DSC_7416.jpg
DSC_7415.jpg
DSC_7414.jpg


The charger can handle 69.3 mm long batteries, inclusive flat top cells.
With 26xxx batteries there is only space for one battery.
With C batteries there is a problem with the small button top sliding off the plus pole on the charger.




[size=+2]A look inside the charger[/size]

Nitecore asked me to show the inside of the charger:



Four screws has to be removed to get into the charger.

DSC_7442.jpg
DSC_7444.jpg


The display uses a long zebra connector between it and the circuit board. The background light is a separate module.



On the circuit board can be seen:
A long isolation slot between the mains and the rest of the circuit.
Mains input has a fuse, NTC, a noise suppression capacitor and uses a IC for controlling the mains switcher.
Safety capacitor between mains and low volt side.
The two inductors marked 101 is for the two charge channels.






[size=+2]Measurements[/size]


  • Discharges LiIon with 0.8mA and NiMH with 0.16mA when not connected to power
  • With a empty battery the charger will try to activate it, then show "Err" after a short time.
  • At 0.8 volt the charger will assume NiMH and start charging.
  • The charger will assume NiMH below 1.8 volt and LiIon above 1.8 volt.
  • Will not restart if battery voltage drops.
  • Charges with 0.2mA when LiIon battery is full.
  • Voltmeter readout freezes when charging is finished
  • Voltmeter is within 0.03 volt.
  • Voltmeter has a max. readout of 4.20 volt.
  • Current readout is not average charge current.
  • Charge will restart charging after power loss or battery insertion.
  • The button marked "SLOT" will change the display to the next slot with each press.
  • The button marked "MODE" will change value displayed (Volt, mA, time), with longer presseds it can also be used to select low charge current and LiFePO4.
  • C cells has a tendency to slide off the plus pole, i.e. some aluminium foil must used to get a stable connection. It is difficult to fit more than one C battery at a time.
  • The charger has two charge circuit, one is serving slot #1 and #4, the other is serving slot #2 and #3 using time sharing.
  • Low current selection is seperate for each slot and is independend of time sharing.
  • When a charge circuit has batteries in both slots, in will use 7.5 second on each in a 15 second cycle.
  • When a slot is finished, the current is not redirected to the other slot in the group.


[size=+1]LiIon charging[/size]

Digicharger%20D4%200.7A%20(PA18650-31)%20%231.png


The charger does a simulated CC/CV charger with a 50mA termination, this is fine.
I do not know where the jump in current comes from, it does make the charging a bit slower, but does not affect the quality of the charging.

Digicharger%20D4%200.7A%20(PA18650-31)%20%232.png

Digicharger%20D4%200.7A%20(PA18650-31)%20%233.png

Digicharger%20D4%200.7A%20(PA18650-31)%20%234.png


The other channels has the same CC/CV curve.

Digicharger%20D4%200.7A%20(BE18650-26)%20%231.png

Digicharger%20D4%200.7A%20(PA18650-34)%20%231.png


There is not much variation in charge time for the different capacities.

Digicharger%20D4%200.3A%20(PA18650-31)%20%231.png


Selecting low current mode will reduce the peak charge current to 300mA, it does not change the terminaiton current.

Digicharger%20D4%200.7A%20(AW16340-IMR)%20%231.png


The old 16340 cell, does also have a jump in current, here the reason is obvious: The voltage gets too high and the charger has to do a fast adjustment in the current.

Digicharger%20D4%200.7A%20(AW18350-IMR)%20%231.png


The 18350 at 750mA works fine

Digicharger%20D4%200.3A%20(KP14500-08)%20%231.png


The 14500 at 300mA is also fine.

Digicharger%20D4%200.3A%20(4xPA18650-31).png


With more batteries in the charger it will alternate between (time share) the slots and the effective charge rate is halved. Due to the low charge rate, there is not that much heat.

Digicharger%20D4%200.3A%2012V%20(4xPA18650-31).png


When using the DC input the charger needs slightly above 0.8A. Notice the temperature is about the same with DC supply as with mains supply, i.e. the build in mains supply do not generate much heat.

Temp1221.png


M1: 38,4°C, M2: 40,2°C, M3: 38,6°C, M4: 35,6°C, M5: 46,9°C, M6: 51,2°C, HS1: 53,5°C

Temp1219.png


M1: 36,8°C, M2: 38,3°C, M3: 37,2°C, M4: 34,1°C, M5: 44,4°C, HS1: 69,8°C
Inside the box it get fairly hot and this makes the DC connector hot.

StartupLiIon.png


The charger need some time to start a charge, it first does a test, probably to reset any LiIon protection and detect LiIon/NiMH.

ChargeLiIon.png


The charger measures voltage with current off.

ChargeLiIon14.png


When a charge channel charges two batteries it will use 50% of the time on each slot.

ChargeLiIonAddBatt.png


When a battery is put into a slot, all slots will pause for a few seconds.



[size=+1]IFR (LiFePO4) charging[/size]

Holding the MODE button pressed for about 2 second will switch to LiFePO4 mode.

Digicharger%20D4%200.7A%20(18650-LiFePO4).png


The charge voltage is too high, but this is not as critical with LiFePO4 as with ordinary LiIon batteries. The charge is a CC/CV charge with termination at about 50mA and no trickle charge.
The voltage is no accident, the charger is marked 3.7 volt for LiFePO4 charge.



[size=+1]NiMH charging[/size]

Digicharger%20D4%200.7A%20(eneloop)%20%231.png


The NiMH charging stops on -dv/dt and do not use trickle charge.

Digicharger%20D4%200.7A%20(eneloop)%20%232.png

Digicharger%20D4%200.7A%20(eneloop)%20%233.png

Digicharger%20D4%200.7A%20(eneloop)%20%234.png


All channels works the same.

Digicharger%20D4%200.7A%20(eneloopXX)%20%231.png


The eneloop XX needs a bit more time.

Digicharger%20D4%200.7A%20(powerex)%20%231.png


Digicharger%20D4%200.3A%20(eneloopAAA)%20%231.png


I did the AAA cell at the low setting and it also terminated on -dv/dt.

Digicharger%20D4%200.7A%20full%20(eneloop)%20%231.png


With -dv/dt termination it takes some time to detect a full battery, but this charger is very slow at it with 28 minutes.

Digicharger%20D4%200.3A%20(4xeneloop).png


With four cells, the charge current is halved.

Digicharger%20D4%200.3A%2012V%20(4xeneloop).png


Charging NiMH uses less current on the DC input, compared to LiIon cells, only about 0.5A.

Temp1231.png


M1: 40,8°C, M2: 42,1°C, M3: 39,8°C, M4: 36,8°C, M5: 45,1°C, M6: 46,5°C, HS1: 54,3°C

StartupNiMH.png


The charger also uses a lower test current here, before it switches to the full charge current.

ChargeNiMH.png


Voltage is measured with current turned off.

ChargeNiMH14.png


When a charge channel charges two batteries it will use 50% of the time on each slot.



[size=+1]LiIon+NiMH charging[/size]

Digicharger%20D4%200.3A%20(eneloop+3xPA18650-31).png


With one NiMH battery and 3 LiIon batteries, the charger has no problem with charging the NiMH (Temps sensor is on LiIon battery).

Digicharger%20D4%200.3A%20(PA18650-31+3xeneloop).png


With one LiIon and 3 NiMH batteries, the LiIon is also charged fine (Temp sensor is on NiMH battery).




Testing the mains input with 2500 volt and 5000 volt between mains and low volt side, did not show any safety problems.



[size=+2]Conclusion[/size]

The charger does a good charging on both LiIon, LiFePO4 and NiMH.
The charge can be used for 26650 cells, but are not ideal for it, I would have liked the slots 2 mm longer, some protected 26650 are rather long.
I like the display, but it is a bit technical to look at and it only shows data for one channel at a time.

The D4 is a good universal charger and the low mode makes it better for small cells than the i4. Charging two batteries is reasonable fast, but four batteries requires some patience.



[size=+2]Notes[/size]

The grouping of slots is not the same as in the i4 series chargers.

The charger was supplied by a Nitecore for review.

Review of old i4 (V2)

Here is an explanation on how I did the above charge curves: How do I test a charger
 

kreisl

Flashlight Enthusiast
Joined
Jul 5, 2012
Messages
2,241
Awesome charger, thank you for the great review!! :)
 
Last edited:

iamthelight

Newly Enlightened
Joined
Dec 21, 2007
Messages
4
Location
Ohio
Excellent review ! I purchased the D4 a short time ago and so far I'm very satisfied . The only draw back that I can see is the fact that it's a bit slow on the charging time with multiple batteries ,but I'm not in a hurry anyway so that doesn't bother me in the least. :grin2: Thanks again for the review !!

John
 

Labrador72

Flashlight Enthusiast
Joined
Jan 28, 2012
Messages
1,851
Location
European Union
Thanks a mil HJK, very helpful review as always!

If I understood correctly, if you need to charge 2 cells and don't want to halve the charge you need to use slots #1 and #2 or #1 and #3 or 2# and #4 or #3 and #4. If for example I put 2 18650 into two slots using the same charge circuit like 1# and #4 it will use time share and roughly double the charging time or did I get it wrong?
 

HKJ

Flashaholic
Joined
Mar 26, 2008
Messages
9,715
Location
Copenhagen, Denmark
Thanks a mil HJK, very helpful review as always!

If I understood correctly, if you need to charge 2 cells and don't want to halve the charge you need to use slots #1 and #2 or #1 and #3 or 2# and #4 or #3 and #4. If for example I put 2 18650 into two slots using the same charge circuit like 1# and #4 it will use time share and roughly double the charging time or did I get it wrong?

That is correct.
 

svhunter

Newly Enlightened
Joined
Feb 7, 2014
Messages
54
My 18650's come off the D4 at 4.16 according to my tester. Is this worth sending back for, or is 4.16 vs 4.2 fine or even maybe better? Its just the mindset that it isn't getting them topped off I guess. My Fenix ARE-C2 gets them to 4.21 or 4.22 normally.
 

HKJ

Flashaholic
Joined
Mar 26, 2008
Messages
9,715
Location
Copenhagen, Denmark
My 18650's come off the D4 at 4.16 according to my tester. Is this worth sending back for, or is 4.16 vs 4.2 fine or even maybe better? Its just the mindset that it isn't getting them topped off I guess. My Fenix ARE-C2 gets them to 4.21 or 4.22 normally.

It looks like you D4 is the most precise charger and ARE-C2 is slightly overcharging the batteries.

Callies%20Kustoms%203100mAh%20(Black)-Charge-zoom-a.png

Look at the yellow line in the above chart, it is exactly where the charger stops charging. The battery voltage is 4.20 volt, but a second later it is down to maybe 4.18 volt. How much the voltage drops depends on a lot of factors.
 

kreisl

Flashlight Enthusiast
Joined
Jul 5, 2012
Messages
2,241
My 18650's come off the D4 at 4.16 according to my tester. Is this worth sending back for, or is 4.16 vs 4.2 fine or even maybe better
It is common agreement that it is healthier for a cell to come off at 4.16 than at exact stable 4.20. So if you don't want your heavily used cells to turn bad fast, for example cells in a multi-cell arrangement (rechargeable 4x18650 daily flashright, e-bike peloton), then 4.16 is better than 4.20

I don't buy the D4, so i cannot confirm your 4.16 measurement. Personally i certainly would not be happy with confirmed 4.16 but that's just me. I don't buy e-bike peloton.
 
Last edited:

HKJ

Flashaholic
Joined
Mar 26, 2008
Messages
9,715
Location
Copenhagen, Denmark
However, for serious battery and charger testers like me, i need the expensive cell to come off at 4.20 to get a valid reference test run when determining the DISCHARGE capacity and comparing it against an official Panasonic or LG pdf datasheet.

I would not call that serious. If you want to compare against datasheet capacity, you have to follow the procedure described in the datasheet and it will not finish at 4.200 volt, but somewhere lower.
 

curlysir

Newly Enlightened
Joined
Aug 20, 2013
Messages
101
Location
NE Texas
The biggest downside to me on this charger is the maximum 750mA charging rate. I bought this charger when I first started using 18650 batteries a few months ago. At that time I was new to the game. During the sales around Christmas I picked up a Xtar VP2 and quickly noticed that would charge the batteries quicker. Did some research and discovered the lower max charging rate. Other then the slower charging rate for all battery types it is a very good charger. If I hadn't bought the VP2 I wouldn't have known the difference.

My charger charges batteries to 4.2 volts consistently.
 

G. Scott H.

Enlightened
Joined
Jan 20, 2015
Messages
202
Location
Arizona
HKJ, just wanted to say thanks for this excellent review. :cool: I ran across it a couple weeks ago and ordered a D2 as a result. Just got my D2 the other day, and it's awesome. I'm especially loving the metal slider channels, as opposed to the plastic ones on the old i2 I was using before. No more binding! Woot! :twothumbs
 

brightsteve

Newly Enlightened
Joined
Feb 1, 2015
Messages
26
I'm sure my digicharger used to move along the bays showing the status of each bay in turn, now I have to use button to advance. Was I imagining the first ? ? Or is there a way to restore that
 
Top