Instant Coffee manufacturing

Midnight.Sun

Newly Enlightened
Joined
Jun 22, 2015
Messages
143
{ Dried Green Coffee Beans }

•Roasted at ~ 170 C
•Grounded (grinding to powder)
•Dissolved with hot steam and pressure, filtered then heated to ~ 170 C to become a condensed extract with ~ 15-30 % coffee in mass
•Then the coffee extract is dried by either two ways:

First { Freeze Drying }
More expensive way that produces a higher quality product.

•Freeze to - 50 C then crushed into deep frozen granules
•Sublimation Drying: the granules are driven into a low pressure chamber and heated to 60 C in strong vacuum to evaporate the granules frozen water into steam that would be released from the chamber leaving the dry final instant coffee granules on their trays ready for packing.

Second { Spray Drying }
More economic way with shorter drying time.

The coffee extract is driven into hot tube or tumbler, with air flow temperature of IN 270 C - OUT 110 C to reduce the moisture of the extract from 70-85% into 3-3.5% which results in a very fine instant coffee particles that can be later managed into bigger more consumer suitable particles applying light steam sprays.


Midnight.Sun 🍩 ☕️
 

StarHalo

Flashaholic
Joined
Dec 4, 2007
Messages
10,927
Location
California Republic
• Ignored on the shelf in favor of fresh roasted beans that came out of the roaster in the back room ~48 hours ago, no other processing.
 

more_vampires

Flashlight Enthusiast
Joined
Nov 20, 2014
Messages
3,475
A guy I know who makes molasses showed me roasting coffee beans in a tin can with lid. He then removed the beans and set biscuits to roast in the same can whilst the coffee was brewing.

All over a campfire built in a shallow hole in the ground.
 

Midnight.Sun

Newly Enlightened
Joined
Jun 22, 2015
Messages
143
• Ignored on the shelf in favor of fresh roasted beans that came out of the roaster in the back room ~48 hours ago, no other processing.

Exactly, now you get to do all the processing your self or depend on coffee shops.
 
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