Automotive hotwire.

rizky_p

Flashlight Enthusiast
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Mar 26, 2006
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This product most likely not street legal in the States or other countries, but in my country it is not regulated.

I dont know if there is such product anywhere else but interesting nonetheless.

It is called "BrightWorks Headlight Booster" it is basically a voltage booster probably around 18v but i am not sure..You just flick you high beam stick and it will boost your car headlight for 10 minutes(hi and lo) and then back to normal.

Link to the review site. (Not english) but pictures tells a thousand words :)
http://saft7.com/?p=189

He uses LDR to measure comparative brightness just in case some of you are wondering.
 
Headlight bulbs can only take so much voltage before they blow. Pumping more voltage to them is not the best way to get more light.

One thing I did is bypass the entire stock car headlight wiring system. Measuring the stock car wiring, I was getting, at idle, around 11.5V (low beams) to the actual headlight bulbs. By wiring in my own relays and wires and bypassing the cars thin wires I am now getting the max voltage that the alternator puts out when the car is running, which is right at 14.4V (still low beams).

That made a huge difference in light output. I'm real lucky to not have melted wires/plugs/bulbs/housing/everything. The total parts costs was around $20 and half a days work. I'm not sure what that guy wants for his setup but I can imagine with a transformer of some kind that it would be around $200.

Start with new better brighter bulbs and maybe new non-hazy headlights. Then get them aimed correctly. Maybe adding foglights as well. But his method seems a little extreme for the gains.
 
Look on chevy truck world.com for a mod called the 4 hi, even if you don't have a chevy truck it should still work ask someone on there. What that does is it keeps your highbeams and low beams on together, when the swithc is on high beam, you could also wire up your fog lights and runners to go on all together.
 
What that does is it keeps your highbeams and low beams on together, when the swithc is on high beam

On most Toyotas and Mazdas (and I would assume any non-spring loaded light switch) you can ease the switch into a "middle" position that will give you the light from both your low beams and high beams at the same time.

I driven like this with all three Japanese vehicles I've had.
 
yup - an old school means of making brighter headlights/aux lights is wiring (using good ga wiring) the lights directly to back of alternator/generator via a relay for 14+ volts.

I was surprised just how must resistance exists between stock alternator/battery/switch/harness/bulb etc.


Headlight bulbs can only take so much voltage before they blow. Pumping more voltage to them is not the best way to get more light.

One thing I did is bypass the entire stock car headlight wiring system. Measuring the stock car wiring, I was getting, at idle, around 11.5V (low beams) to the actual headlight bulbs. By wiring in my own relays and wires and bypassing the cars thin wires I am now getting the max voltage that the alternator puts out when the car is running, which is right at 14.4V (still low beams).

That made a huge difference in light output. I'm real lucky to not have melted wires/plugs/bulbs/housing/everything. The total parts costs was around $20 and half a days work. I'm not sure what that guy wants for his setup but I can imagine with a transformer of some kind that it would be around $200.

Start with new better brighter bulbs and maybe new non-hazy headlights. Then get them aimed correctly. Maybe adding foglights as well. But his method seems a little extreme for the gains.
 
On most Toyotas and Mazdas (and I would assume any non-spring loaded light switch) you can ease the switch into a "middle" position that will give you the light from both your low beams and high beams at the same time.

I driven like this with all three Japanese vehicles I've had.


After my HID kit, when I turn on the high, it keeps the lows on as well :D.
 
On most Toyotas and Mazdas (and I would assume any non-spring loaded light switch) you can ease the switch into a "middle" position that will give you the light from both your low beams and high beams at the same time.
"Make-before-break." I used it occasionally on my old Mazda.

For reliability reasons I wouldn't recommend going above what the alternator could put out normally. Relays are good, as Drewfus mentioned.
 
Not a problem for me anymore. I just use my off road lights. Most of my night driving is on open rural "backroads". I can see cars from a few miles away giving me plenty of time to shut them down before passing by.
 
I've done something similar. It'll take some explaining, please bear with me.

I was running a battery isolator on my truck so that I could charge both a deep cycle battery bank(for running lights/inverter/whatever) and my SLI battery off of one alternator. The battery isolator is made up of diodes so that power can flow to each battery from the alternator, but not between the batteries. Of course, diodes cause voltage drop. To make up for this, I connected the voltage sensing wire from the alternator to the output side of the battery isolator, which caused the alternator to put out higher voltage to make up for the voltage drop across the diodes. I had done the standard relay + big wire mod to my headlights, so I figured what the heck. Ran the input to the relay for the high beams off the battery isolator input, before the diodes had caused their voltage drop. 15+ volts, but the high beams only worked while the engine was running. I've always lived out in the country with two lane windy roads and no street lights, so I left the low beams alone. I didn't want them to fail on me if for some reason my engine should quit. It worked great, and surprisingly I never blew a bulb, but I didn't keep the truck long after making this mod. I'd probably do this again if I still used a battery isolator.

:buddies:
 
I've been using it in my car for few years now. I call it light on demand, will give you bright light when needed.
 
I can't see the point of this thing at all. When I'm using high beam it's usually for alot longer then 10 minutes. Once I was on high beam for 6 HOURS, setting up a rally stage at night. Personally I prefer simple and minimum voltage drop.
 
18 volts, eh? Well, let's do a little math. Remember, filament bulb life is exponential to the power ~-13 (negative 13) with voltage, and output is exponential to the power ~3.4. So let's take an ordinary HB3 (9005) bulb rated 1700 lumens and 320 hours at 12.8v.

Lifespan:

(18 ÷ 12.8)^-13 = 0.0119
0.0119 × 320 hours = 3.8 hours' lifespan at 18v.

Output:

(18 ÷ 12.8)^3.4 = 3.19
3.19 × 1700 lumens = 5418 lumens.

5418 lumens sounds nice, and maybe through some kind of twisted logic we decide a 3.8-hour bulb lifespan is OK with us, but that's before we remember two other important things:

1) That 3.8-hour lifespan is with the bulb perfectly still on a lab bench. Filament sensitivity to vibration increases with filament temperature; in actual vehicle service you've got a great deal of vibration, so you're almost certain to have adjacent filament coils arc and/or physically short to each other, greatly reducing bulb output (permanently), and you're also going to have a vibration-induced filament failure much sooner than when the filament's at normal operating temperature. The actual in-service lifespan at 18v is going to look more like 38 minutes than 3.8 hours. And if you happen to kick this magical overvolt device on before the filaments are preheated by operation at normal temperature, then filament lifespan will be on the order of 3.8 milliseconds (they'll pop like flashbulbs and you'll have nothing but little balls of melted tungsten where the filament ends used to be.)

2) Headlight halogen bulbs are pressurized to between 6 and 12 atmospheres (about 90 to 200 PSI) cold. The pressure inside the bulb goes much higher than that when the bulb's hot. And the hotter it gets, the higher the pressure goes. Any tiny flaw or thickness variation in the bulb glass, and POW, your bulb can very easily become a grenade even when operated at normal voltage. Hot, sharp glass flies in a spherical field at extremely high speed. If you're lucky and the bulb's inside a headlamp, all that happens is you destroy the headlamp's optics. If you're playing around on the workbench or otherwise operating the bulb outside of an enclosure, you will get hurt or you will get blind or you will get dead. Increase the voltage to ~50% above design voltage and you are practically guaranteed to create a grenade sooner or later.

As for the other suggestion, running lows with highs can be done safely if (and only if) the vehicle uses separate bulbs for low and for high beam. It is several different kinds of unsafe if attempted with two-filament bulbs (like H4/HB2, 9004/HB1, 9007/HB5, H13). For one thing, you're overheating the bulb again, pow, see above. Also you're throwing a 100% overload on the common lead and the wire it's connected to, so you stand an excellent chance of creating significant and costly damage to the vehicle's wiring and switch. Finding the changeover point in your car's high/low beam switch and holding it there is a poor idea. The contacts in those switches are barely adequate to handle the current for one pair of filaments, let alone two.

Better wiring, yes. Relays, yes. Better bulbs, yes. Better headlights if you need them and they can be had for your particular car, yes. Auxiliary lights if you need them and can find a place to put them, yes. But this overvoltage thing is just dumb.
 
Oops. I've been adding diodes to my relays so that the high beam kicks on the low beam but not vice versa for years. Have yet to have a problem but that's no guarantee for the future.

:buddies:
 
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