boring a 6p

adam38654

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Joined
Dec 1, 2011
Messages
43
I do run them in some of my original surefires but wanted to trick this one out with a triple Nichia 219 and mcclicky tail cap. I am also in the States.
 

adam38654

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Joined
Dec 1, 2011
Messages
43
Are there any good 16650 available now? The Sanyos are discontinued and the Keeppowers are almost $20 each.
 

CarpentryHero

Flashlight Enthusiast
Joined
Jul 4, 2010
Messages
3,096
Location
Edmonton
Vinh still offers boring services, skylumens is his store.
He also makes some pretty sweet dropins
 

RayMiller

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Joined
Jul 30, 2022
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41
Location
Alabama
I have a bored out 6P that I wouldn't mind trading for an unmodified 6P. Would you interested in a trade?
 

Fuzzywuzzies

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Joined
Aug 18, 2019
Messages
175
I have the proper tooling for boring, did three heavily-used Elzetta Bravos just the other day. I use adjustable reamers to keep it centred, and then polish with sandpaper for a nice finish. These went out to 18.70mm for a snug fit on Panasonic 3500mAh wrapped cells.
 

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alpg88

Flashlight Enthusiast
Joined
Apr 19, 2005
Messages
5,339
Not hard to do it yourself, get yourself 3/4 flex hone, put it in a drill, and carefully , at low speed bore the tube out. it will take time, flex hones do not remove a lot of metal with 1 pass, do not go fast or you'll clog the hone. I did it with aluminum tubes for something other than flashlights, so i know it works. the only difference is, lights may have anodizing on the inside of the tube, so it will take a bit longer to file off the hard anodized layer, once it is gone, things will go faster
 

alpg88

Flashlight Enthusiast
Joined
Apr 19, 2005
Messages
5,339
Not entirely certain, but I believe KTFlights bores with a lathe. YMMV.
Very logical, he owns a lathe so he uses it to bores out tubes, those that do not have lathes, use other means that also work.
 

sween1911

Flashlight Enthusiast
Joined
Dec 10, 2003
Messages
2,057
Location
Pennsylvania
I did my 6P with a piece of 1/2" aluminum rod chucked in a drill and a lot of sandpaper and duct tape. It made a mess, but to me it's worth it to be able to tap into the plethora of 18650's out there.
 

desert.snake

Flashlight Enthusiast
Joined
May 8, 2017
Messages
2,064
Location
Eastern Europe
I bore mine with a round file, then I made a nozzle on a drill from sandpaper to smooth the surface a little. Works well, but you have to constantly check inserting and removing the 18650 to check if you removed too much metal, also the hole is not quite round

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