X-CalBR8,
I've thought the same thing since I use AA NiMH's for most things. I've gone so far as to check the fit of 4 AA's in the barrel of my 2D, and it's close, but not tight. I figure there are two basic options here.
I could buy solder-tabbed cells and string them up with suitable contacts for the ends of the pack, and I'd probably have to use hot-melt glue or radio/TV cement to anchor the cells together for dimemsional stability.
Another possibly better option, although more involved, would be to create double-sided round printed circuit boards for the top and bottom of the pack, with large pads to solder (or otherwise attach) spring contacts to for the individual cell negative ends. My design goal is to create a nice, stable, drop-in style 8 AA series holder for standard button-top cells. Centered between the two boards would be a small diameter center post that will fit through the four cell clusters, without increasing the overall diameter of the pack, and would also serve to get the negative end of the series string to the opposite end of the pack, similar in concept to a more conventional drop-in Mag or SL battery stick. I might have to include additional posts located on the outside between adjacent cells for additional pack stability. This configuration should provide a long lasting, dimensionally stable battery holder that would drop right into a 2D light, and accept standard AA cells of any type. I haven't yet found a source (or donor) for the individual battery negative spring contacts, but I've already sketched what the circuit boards and assembled configuration would look like. I've made my own circuit boards in the past, and it is not all that difficult, although perhaps a bit time-consuming.
That's all for now...Happy Holidays!
John