Chrome...

notrefined

Enlightened
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Sep 4, 2004
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Illinois
I am considering getting an aluminum light chrome plated...and as it's my understanding that plating shops are likely to have a minimum order of $100-200, it may well make sense to do a small batch, even if I have to purchase extra hosts and sell off the extras. What is involved in getting a P60 sized host chromed, and what kind of per-unit cost should I expect for ~10 pieces?
The hosts are likely going to be provided with HA coating, and I have neither the wherewithal nor time to strip and polish them. Are these services typically offered by the plater, or would this be an entirely different step/shop? How much would be saved if I were able to obtain the hosts in raw (unfinished) aluminum?
 
I am considering getting an aluminum light chrome plated...and as it's my understanding that plating shops are likely to have a minimum order of $100-200, it may well make sense to do a small batch, even if I have to purchase extra hosts and sell off the extras. What is involved in getting a P60 sized host chromed, and what kind of per-unit cost should I expect for ~10 pieces?
The hosts are likely going to be provided with HA coating, and I have neither the wherewithal nor time to strip and polish them. Are these services typically offered by the plater, or would this be an entirely different step/shop? How much would be saved if I were able to obtain the hosts in raw (unfinished) aluminum?

I know the HAIII shop I have used will strip... For additional charge of course!
To remove HAIII soak the aluminum parts in a sodium hydroxide or lye solution. You'll see bubbling and will need to remove the parts when the HAIII is removed to prevent pitting. Then polish the parts.
 
My industrial hard chrome shop doesn't strip nor polish, and they do their best work on outside diameter surfaces - hard chrome on a bore (like an AR-16) is specialized work that they don't do. I take worn shafting to them & they build it back to new diameter, especially nice for a Torrington bearing fit where the shaft IS the inner race of the bearing.

Electroless Nickel is an easier, less costly & more forgiving process, and the look is very close to that of hard chrome.
 
I have used different shops for both chrome and electroless nickel plating. You can send the light to the chrome shop with the work you want done. They will send you a written cost for your approval. They can do the stripping and polishing there. HOWEVER - that part of the work is very labor intensive and most likely will cost a bunch of money. Their minimum charge per job is $45. Add to that any threaded area has to masked off prior to plating.. Most likely - you will exceed the minimum charge with just one light. It must be sent to them completely disassembled.

I don't know if the Electroless shop will strip and polish. I had good results because I did all the preliminary work, all they had to do was plate the work

Both shops have good turnaround time, around 2 weeks or so. part of the quickness may be because I sent them stripped and polished lights. I have used both more that one time. I can send you the information in a PM.

Chrome is brighter that nickel, it is also harder.

sample chrome.
LED-Chrome.jpg


the chrome shop also does 24K gold.
L2-Gold.jpg
 
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Chrome is brighter that nickel, it is also harder.
Hard chrome runs 68-72 HRc, while EN hits 46-50 HRc in the as-plated condition. EN is heat treatable at a very low temperature, only 575°F, which raises the hardness to 61-65 HRc. Still a little lower Rockwell number than hard chrome, but not by much.

Also, no matter how hard the plating, the substrate is far more important in determining how a surface will survive impacts. A titanium light plus either HC or EN will do very well, while an aluminum light will dent much more easily, no matter what the plating material.
 
The other thing I have noticed with nickel is that it will benefit from a polish every now and then, chrome does not seem to need that.
 
thanks for all the replies! 😀

here's an oddball question...what would happen to an E2e [integral reflector] during the process of stripping, polishing and plating? Is it safe to assume that the answer is "nothing good?"
 

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