Hi there,
The reason it stops charging on one cell is because it's resistance is too high
and this would cause overheating in that one cell if it were to charge at something
like 9 amps. At lower charge rates this heating isnt as much of a problem. Why
it shuts down all bays is a question which i cant answer however, because it
makes no sense. On the other hand, if it charged 3 of my 4 cells then i wouldnt
have two dead cells to put in my slow charger, only one, which wouldnt work.
So i guess it's ok for me if it shuts down all of them. You can tell which one
it is by putting them in one at a time.
Now it's time for us to come up with a way around this 🙂
I think they should have built in some sort of secondary charging method like
30 mins instead of 15. If a cell fails for high internal R for charging in 15 minutes
(and it had been working for the 150 previous cycles) then it will probably test ok
for a 30 min charge. Likewise, if it fails for a 30 min charge then it would probably
be ok for a 60 min charge, etc., etc.
If we could get the charger to put out a reduced current of say half of what it
is now and detect twice as much internal R we could get it to charge for 30 mins
which would work on those older cells. The only other alternative is to have another
charger around that does slow charging. I have another one that does 4 hours but
that bites now that i've seen how handy a 15 min charger can be!
Or, do we just sit down and design our own 15/30/60/120/240 minute charger?
This would test internal R and make the setting one of the above to meet the
internal R max heating spec...sound good?
We would need one heck of a power supply though 🙂
Another possible is to charge for 3 mins and check heating, let cool down, charge
for another 3 mins, check for heating until the units were all charged. This would
get around the internal R problem, and at the same time the charge cycle would
take as long as it needed based on internal R (which limits either charge current
or charge duty cycle).