Driver for automotive use

spencer

Enlightened
Joined
Jan 19, 2008
Messages
785
Location
Saskatoon, Canada
I am looking for a driver that needs to have the following:
- run off of an automotive system (14.4v - 8vish)
- 1A - low mA variable output
- have dimming with the use of a potentiometer
- The ability to drive 30 LEDs (I know I won't find this so either few boost or many buck)
- fairly high efficiency (85%+)

I was originally thinking about the CCHIPO driver but was wondering if there was a cheaper option. I would have used 3 of them to drive 10 LEDs each. I was playing around with National's WebBench tool and have come up with some options but none of them have dimming (it may be able to add a pot somewhere in the circuit but I don't know how) and most of them have a duty cyle of around 33% at 14.4v. These would be used in an offroad light so 33% might not be enough.

A solution from National would be an option for me if it can be adapted. I have the ability to solder all of the surface mount parts they suggest and I can get the PCB made.

The solution I came up with from them would drive 6 LEDs so I would have to use 5 of them but they are only about $13 each so that is definately cheaper than 3 CCHIPOs. Any way I drive them I want each driver to drive the same amount of LEDs (ex. 3 boost driving 10 each, 5 boost driving 6 each, 6 boost driving 5, 10 buck/boost driving 3, 15 buck driving 2).

Also, all the drivers have to be connected to the same pot. The more drivers I have the weirder it will get trying to get them all on the same pot.

Finally, what considerations have to be taken when using a dirty automotive supply. I have heard that some systems have spikes of 30 some volts. Maybe put a diode or something before the driver to prevent anything over 15V in?

Thanks,
Spencer
 
The buckpuck is even less cost effective then the CCHIPO so that is out.

On the other hand, I am really liking the high efficiency of the Recom despite a similar price to the buckpuck.

But the Recom is a buck driver so I would need 15 of them. I designed a buck driver using WebBench that gets 92% efficiency and uses $5 in parts. I would need to solder it up and get the PCBs made but still much cheaper than the Recom.

This buck driver has 50% duty cyle. Realistically what does this mean? I know I can only run it 50% of the time but for how long continuous? Think I could get away with 3 hours? How about 4? Maybe 5? What should I expect?
 
The duty cycle on the National site is the duty cycle of the PWM on the switch mode. It will be mainly a function of the input/output voltage at least for a buck or boost.


Semiman
 
For surge suppression you could try a Transorb 1.5KE22A (from digikey)
that model can shunt 50A and limit the voltage to 31V. Of course your circuit needs to be able to withstand the 31V in this situation.
matthew
 
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