Could you please summarize the specifics of this approach. I think I'm quite safe with my Pilas/Pila chargers, but any additionl information would be helpful.
Brightnorm
Brightnorm... well... I'm definitely not the expert on this topic by any means, but I've read a lot of the li-ion use primers available on this forum and heard a number of the horror stories about venting, etc. I treat protected and unprotected li-ions the exact same way. While most of my li-ions are protected, a few are not. I never rely on the cells IC protection circuit to prevent a problem. It's just nice to know that the IC *may* help prevent a problem. I can boil down what I've learned to these things... for both protected and unprotected li-ions this is what I do, in a nutshell:
1) when charging, be around and aware enough to notice when the charger gives the green light and pull your cells off then! Don't charge if you're going to leave the house or go to sleep for the night.
2) immediately following charging, do a voltage test to confirm the charge isn't over "around" 4.19-4.2. There is no magic number here, just a guideline. And consider the inaccuracy potential of your DMM as well. That considered: 4.10 to 4.19 seems to be the "sweet" zone. Much over 4.2, like 4.25 or more, can damage the cell/cause bad things to happen. Check that the cells aren't getting too warm when charging as well.
3) don't use a charger which has a tendency to over charge.
4) make sure your charger is on a fire-proof base so if a melt down should occur, a fire is less likely to happen. (I use a 1/3" thick, 12"x12" granite tile as a base for my chargers. Some go so far as to use a fire-proof box to contain the charger.)
5) don't allow Li-Ions to over-discharge. Apparently going as low as about 2.7v may be ok if NECESSARY, but 3.0v to 3.2v is generally considered to be drained. I always top off my li-ions well before getting anywhere near that level. Li-Ions don't have a memory, so you can recharge/top-off anywhere in the working range (let's say that the proper working range is 3.4v to 4.2v). Typically I top off my Li-Ions when they get down to about 3.7 or so. Li-Ions require some conscientious attention... or don't use 'em!
6) in the event of a "venting event"
😉 do what you can to avoid inhaling any fumes!!!! Ideally, get the "event" out of your house. The fumes can be very hazardous to breathe.
7) Li-Ions should only be used by those who will learn the do's and don'ts of Li-Ions and strictly adhere to them... otherwise nasty things can (and DO) happen. Using Li-Ions ain't like your grandpa's alkalines! Be AWARE.
8) Li-Ions are an incredible powering technology offering tremendous potency to flashlights. Don't fear Li-Ions, there is no need to fear them if you understand what you're doing. Use them and enjoy their amazing power!
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Note... Lithium-Ions (Li-Ions) are not to be confused with lithium primaries, Li-Ions are rechargeable and lithium primaries are not. Lithium primaries have their own set of dangers, however... they are safest when used singly. When used two or three together, cell matching is extremely important with lithium primaries... using two lithium primaries (CR123) which are mismatched can cause nasty venting events as well. To be safest, NEVER use two lithium primaries together in the same light at the same time unless you are sure they are well matched.
My preference in flashlights, mostly for safety reasons and also for convenience, is to use a single cell to power them whenever it is possible to do so. I also prefer to use Li-Ion cells in my lights whenever possible, with NiMH as a secondary source. I only keep primaries for back-up/emergency/long term storage use. I have a couple of lights/lamps which require two cells, but most of my lamp assemblies run happily on a single cell, whether it be a lithium primary or a 10440, 14500, 16340, 17500, or 18650. It's just a little simpler and somewhat safer that way.