Fenix T1 torture testing by greenLED

greenLED

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Mar 26, 2004
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Yeah, yeah, another one of those! :nana:

First off, a huge thank you to 4sevens and fenix-store.com for letting me abuse this light. It's been fun trying to completely destroy a beefy light such as the T1.


Objectives:

My tests were done with the following three questions in mind:
  1. How does the T1 perform as in a tactical environment (that is, in conjunction with a firearm).
  2. How resistant is the finish of the T1 to physical abuse?
  3. How resistant are the components of the T1 to physical abuse?
Testing methods:

These were addressed by two simple set of tests. First, I took a Low Light/Night Fire class and used the T1 throughout the day of training. Then I repeated a similar sequence I used when testing the Bogolight (as described here and here).

The gist of the second round of testing was to drop the light onto different surfaces and from increasing heights and check routinely (after 25 drops initially, then I got bored and checked every 50-100 drops) for damage and functioning. I also ran over the T1 90 times with a full size sedan. In addition, I made a point of using the T1 daily, as a bike light, I let our toddler play with it (he's my VP of Destructive Testing, BTW), etc. I did the latter until the light quit working.


Onto my findings:

Using the T1 in conjunction with a handgun:

You can read about the tactical experience in this thread. The more I used the T1 after that class, the more I became aware of how much light the T1 puts out in "low" mode. I think low/high are a bit of misnomers on this light; they're more like bright/super-bright. :D I now think the "low" beam is plenty bright for anything and everything you might encounter at close ranges and indoors, and is the beam I'd use almost exclusively. I'd use the high setting only while trying to spot some distant object while outdoors.

This is how the T1 looked after a full day in the range:



Those pics are of the largest scratches. As you can see, they are minor (<2mm).

The tailcap flares got kinda squished after the light was tossed across a room and it hit the concrete floor:





Results of drop tests:

I started by letting the T1 fall 100 times from desk height onto a linoleum floor. The T1 fell on the bezel the vast majority of times. Aside from damage to the linoleum, there really isn't anything salient to report in terms of physical or electronics damage to the T1. Once in a while it would fall "just right" on the tail end of the light and the tailcap would loosen and prevent activation. I think the metal flares hitting the floor "just right" would make this happen. The light worked flawlessly after tightening the tailcap.

The second round of drops consisted in letting the T1 fall 150 times from hip height onto a smooth concrete surface. Again, I couldn't really get any significant dings on the T1. The tailcap would also "act up" once in a while (the light wouldn't turn on), but re-tightening it would fix the problem. The concrete surface started showing signs of wear from the SS bezel hitting it, so I decided to move onto a bit harsher tests.

From the time I finished the smooth concrete drops and the time I began the next round of drops, I made a point of throwing the T1 down a flight of stairs whenever the opportunity arised. I did this for about a week, but didn't keep a log of how many times I tossed the light like this. If I had to guess, I'd say 30-50 times. Again, no further damage to the finish, or severe effects on the functioning of the light. I did manage to break the switch, though. It wasn't a complete failure, but it would fail to engage as I it cycled on/off. Momentary on would still work, though. 4sevens sent me a replacement switch and I kept testing.

For the next round of drops I dropped the light from about 2m height onto a rough sidewalk. Here's were things started getting interesting. The damage to the finish from each fall was small, but it did accumulate with time. Most importantly, this is the stage of the testing where the switch started acting up. It took only 25 drops for me to break the replacement switch 4sevens had sent. At this stage it the switch worked properly about 70% of the time, and is when I started to think the T1's switch might be the "weak link" on this light. I decided to keep the second switch in place and see how long it'd be until it completely stopped working.

After 300 drops, the switch appeared to have fixed itself for the most part; it malfunctioned only 10% of the times. When it failed to work it would appear as if the switch was jammed. However, once I pushed on the button really hard, "something" seemed to realign itself and the switch would then function normally for another round of drops.

The switch continued to work as described up until I logged 475 drops onto the sidewalk. When I tested the light again at 575 drops, it wouldn't work. I performed the usual diagnostics: tighten the switch retaining ring, clean threads, change batteries, use wires to bypass the tailcap, close the circuit without the body, etc. Nothing I could do brought the light back to life.

At first I thought I had dented the (+) contact on the head, but changing the batteries and bypassing the body didn't solve the problem. Then datiLED reported the inductor on the T1 he was testing had broken off the board. It is possible the same thing happened with my test unit, but I have no way of being 100% and I've decided I won't take the light apart. This could easily be solved by potting the circuit inside the head.

At this point I also realized the loctite keeping the bezel in place had come lose from all the impacts and I was able to easily unscrew the bezel off the head. I formally declared the light "dead" after 575 drops from 2m height. However, you have to keep in mind that this was after 100 drops onto linoleum floor, 150 drops on smooth concrete, and 30-50 tosses down a flight of stairs. Ultimately, this light took 855-875 falls (most from unconventional heights) before it completely quit working. That'd be at least 755 drops if I count from the last time I know the light worked -impressive. As shown by my tests and those of others, the switch is pretty much the only weak part of this light.

This is how the T1 looked after all those drops:

Light/bezel shots:




Bezel ring:




Tail:




Clip:




As you can see, there's significant "character" on the surface of the light, but it's concentrated on the bezel and tail portions. Nothing surprising, really. HA resists abrasion fairly well, but does NOT really protect against impacts and depends on the hardness of the underlying materials.


The T1 gets run over by a car:

I ran over the T1 with a full size sedan 90 times. I positioned the light tail first, head first, and on its side, and ran over it 30 times in each position. I rotated the light to expose a different surface after 10-15 passes with the car. Other than the clip getting a little flattened (I was afraid it'd break and puncture a tire, actually), the light doesn't look much worse than after the drop tests. If anything, you can tell the new "character" marks because they dig much deeper into the light, as you can see from the bezel close-up pics. If I had done this at the very beginning of my testing, I'm 100% confident there would be no damage whatsoever to the light (aside from cosmetic blemishes, of course).





At first I was really hoping the bezel ring would deform, but as Marduke showed it takes a whole lot more force to do so.


Now I'm intent on finding how much force it takes to shatter the window. datiLED did it by flinging it against a concrete wall a couple of times, but mentioned the bezel ring might've been lose. So, for the final act, I'm going to make sure the bezel ring is tight and I'm going to start dropping the light from greater heights. I just have to find a safe location to do so. Or maybe I'll tie it to a rail and let it swing against a wall. It wouldn't be hard for somebody who remembers Physics 101 to calculate the force on impact. (Don't look at me for that one, I have no interest in revisiting Physics.)

Stay tuned! :wave:
 
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Great post!

Thanks for all your testing. The T1 certainly looks like a very durable light.

Maybe you can shoot at it next time you're at the range. :grin2:
 
Hi greenLED, I loved this bit:
However, once I pushed on the button really hard, "something" seemed to realign itself and the switch would then function normally for another round of drops.
The old "if it doesn't work wack it / if they don't understand talk louder"
Works every time (almost).
As I said a couple of days ago I'm envious of you guys who got to leave SCARS on thr device. Great stuff. Thanks.
 
Hi greenLED, I loved this bit:

The old "if it doesn't work wack it / if they don't understand talk louder"
Works every time (almost).
:devil:

Dropped it a couple of times from a second story window. I can tell the bezel ring has new dents (larger area compared to the old ones), but it's nothing to write home about. I gotta find a tall building in a deserted area.

Who wants to guess how high the T1 has to fall from before the window breaks?
 
I wrote in the tactical thread my thoughts on the "low" setting and then I find this thread where you discuss how bright "low" really is.

Great minds think alike!

John
 
Time to shoot the T1 with the handgun! :crackup:

I shot a brick with a .22 pistol at 7 yards when I was a kid...It was a quick lesson in the dangers of ricochet. The bullet came back and hit me in the chest. Luckily it did not penetrate....but I TRUELY did notice the impact...and deep bruising. I do not think I would shoot the T1 at close range with a slow velocity bullet. I think a .357 mag on up might get the job done though:)
 
Souptree, maybe somebody with access to a long distance range would be willing to do that.

1 what... 3rd floor and counting! :devil:

Stupid bezel's not even dented all that much more. :crazy:
 
Simple but realistic tests, greenLED. Thanks for your work, that is a lot of drops. Great pics too!
 
Thanks for the review greenLED. I looks like quite a nice light to me. I've always though that the pocket clip looked like a good design too.
 
Nice pictures :D Always good to see a light with a few (or a lot, in this case) scars.

Regards,
Tempest
 
Thanks, guys.

Gotta find a scaffolding or a tall deserted building somewhere to keep trying... If I can't find anything soon, I'll just take the final pics and send it back to 4sevens.
 
If you send it to me, I will shoot it with a 30.06 at 100 yards sideways and through the front lens and out the tailcap. You pay for shipping, I'll pay for the bullets and the range fee.
 
If you send it to me, I will shoot it with a 30.06 at 100 yards sideways and through the front lens and out the tailcap. You pay for shipping, I'll pay for the bullets and the range fee.

Wild68fury - I'm pretty much ready to send it back to 4sevens, but let me check with him. If it's agreeable with him, then I'll send the light your way for further testing.
 
OK, one final round of pics and torture testing report. In a nutshell, I dropped the light as many times as I could, from increasing heights. The last drop test entailed letting the light free fall 5 times from an approximate height equivalent to a building 5.5 stories tall.

First of all, a shot of what the concrete looked after being "kissed" by the T1. Notice the half-moon indentations - that's from the bezel hitting the concrete (which it did every time I let the light fall). I could see the light bouncing off the concrete and twirling in the air a couple of times after impact. I'm not sure if the smaller indentations on the concrete are from these secondary impacts or from a couple of test drops I made from lower heights (I should've paid more attention to the early effects).




This is how the bezel looks after all the drop tests. The damage shown is accumulated from all the hundreds of drops, plus the latest round of freefalls:




Some close-ups of what the latest bezel damage looks like. You can compare these against the bezel pics I took before. Not much else to add in terms of dings and scratches. The freefall impacts deformed the bezel (not much!), whereas the first drop tests simply dinged the edge. Oh, yeah, that whitish stuff on the bezel and the window is just concrete dust - it wipes right off.




Two closeups of what the deformed bezel looks like. Notice how in this particular case, the deformation reaches down onto the aluminum bezel! :huh:




I really expected to break the window with this last round of tests but, after a couple of drops, it was obvious it wasn't going to happen. I think datiLED's explanation of the bezel on his T1 being lose and that causing the window to break is spot on. If the SS ring is tight on the bezel, the window won't break.

Overall, I'd say the T1 is one of the beefiest lights I've ever used.

Again, many thanks to 4sevens, fenix-store.com, and Fenix lights for letting me destroy one of their lights - just for the heck of it. :crazy:
 
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Fantastic! :)

I think 4Sevens ought to change out the switch, the bezel, and the lens and resell it on CPF as a "beater T1"! Talk about a conversation piece or completing someone's "rough" look.

"Wow, that looks pretty messed up. What the hell happened to your flashlight?"

"Oh this? Heh... you think this is bad--you should see the guy who attacked me!"
:crackup:
 
greenLED, Let me know what 4sevens says. I think you did a great job with your testing. Does anyone have a cement mixxer?....the posibilities are endless.
 
greenLED, Let me know what 4sevens says. I think you did a great job with your testing. Does anyone have a cement mixxer?....the posibilities are endless.
I was about to PM you asking for your mailing addy. 4sevens said it was OK for you to share some 30.06 TLC with the T1. You'll have to take some pics, post them here, and then send the remains for the light back to 4sevens. Other than that... anything else you can think of.
 
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