First 4D Mod - Done with Great Stupidity and Pain

tkgear

Newly Enlightened
Joined
Oct 19, 2004
Messages
62
Location
Sydney, Australia
Today, I made my first ever mod.

Nothing fancy, just lots of measuring, cutting, bending, bleeding and financial pain.

I worked on it from 4am till 8am, slept for 4 hours and finally just completed it at 1am.

Basically, I had a 4D Mag lying around so I thought I'd mod it into something more useful than a big stick.

I measure up the internal length of the 4D and I figure I'd use 5x PILA 150S in series for 18.5V.

I cut down the reflector and the switch part to fit a cut down Surefire MN assembly.

Here's the stupid part.

I thought the SF M6 lamp assemblies ran at 18V cause there are 6 CR123As in there. Afterall, thats how they get it so bright right? (Wrong!!!)

I had a spare MN20 so I tried it first. The light was upside down and while inserting the batteries, I hear a "zap" as the tailcap spring touches the side. I look at the lamp and its black.

Hmmmm, I thought maybe I shorted it somehow, or maybe the extra .5V is too much, or the PILAs haven't dropped to 3.7V yet.

So I take my MN20 from my M6, this time instead of using PILAs, I use 6 CR123As. When I flick the switch, quick flash and another bulb is gone.

So I get out the MN21, thinking it can sustain a greater voltage than the previous MN20s.

It gives an even brighter flash, and burns out too.

I don't believe it. I just burnt out my last "18V" lamp assembly.

They ain't cheap, especially here down under.

By this time its dinner time. I skipped lunch to work on the light so i'm really hungry and frustrated so I pack everything up.

So I go eat dinner, watch a bit of mythbusters on telly, and reply to a PM on CPF. Then it dawns upon me that maybe 18V is a bit high since it blows everything.

So I run a search on CPF, and lo and behold, I find out that the M6 LAs run on 9V.

How STUPID is that eh? /ubbthreads/images/graemlins/stupid.gif

Finally, I realise why they're so bright but only for a fraction of a second.

Good thing I've got a spare MN60 for my M4.

So I pull out the 150S, stuff in 3 PILA 168S for 11.1V and cut the MN60 to fit.

Finally, a bright light that lasts for more than a second!

I also shaved a piece of skin off my hand somewhere in between burning out the 2nd and 3rd bulb. I forgot my leatherman blade was open when I grabbed it. It bled much more than I thought it would.

Had to cancel golf later this week cause it hurts to grip the clubs.

In the end, I end up with:
A 4D Mag with MN60 running off 3 PILA 168s,
2 blown MN20s, /ubbthreads/images/graemlins/icon23.gif
1 blown MN21, /ubbthreads/images/graemlins/icon23.gif
1 expensive M6 paper weight till I get a new lamp for it.
Lots of red tissue
No golf this week /ubbthreads/images/graemlins/frown.gif

Just wondering if anyone has heard of putting SF MN assemblies in Mags being done before?

I'm sure if it has, it's probably been done in a much easier method than mine. Most of my time was spent bending springs and sawing piping. The tailcap spring of the 4D is really hard to bend.

Its also hard to bend the MN springs without breaking the contacts.

Anyway, last question. I took a beam shot of the 4D against my M4. Both running MN60s, the M4 with a fresh set of batteries.

beamshot.jpg


The M4 is on the left, and the 4D on the right.

Why is it that the 4D, although running at 11.1V is brighter than the M4 at 12V?

Both have same lamp assembly, and the 4D is slightly more concentrated, but the surrounding area of the 4D seems to be just as bright as the M4 centre.

This has me stumped.

What a long day. /ubbthreads/images/graemlins/icon23.gif
 
Re: First 4D Mod - Done with Great Stupidity and P

I feel your pain but its great to finally have some success.

When comparing various battery combos it might help to check the actual voltage and current under load. Some batteries have different internal resistance under heavy load and the supplied voltage will drop different amounts.
 
Re: First 4D Mod - Done with Great Stupidity and P

When I got it done I was so happy.

I was dead tired at 2am, but just felt the need to write about it here.
 
Re: First 4D Mod - Done with Great Stupidity and P

The 123's sag quite a bit under that load. They aren't really anywhere near 12 volts, more likely 9-10.

the Pila's hold their voltage much better.

Thus 9-10 volts vs. 11 volts.

The rest is the reflector difference.

I'd love to see pics of this mod!!

Bill
 
Re: First 4D Mod - Done with Great Stupidity and P

The mag reflector might not take the heat too well. You might want to search for that too.
 
Re: First 4D Mod - Done with Great Stupidity and P

On the reflector thing mentioned by kongfuchicken I seem to recall that lately there was a feeler thread where the question was asking if there was any intrest in aluminium reflectors for Mags. I don't remember which forum that was in. Nor did I follow it to find out what the consensus was.
 
Re: First 4D Mod - Done with Great Stupidity and P

Geez, I cut my finger and thumb punching the LED and bezel ring out of one of those 1/4" dia x 1" long Fire-fli lights JSBurley's is selling last saturday. Modding is becomming a bloodsport. /ubbthreads/images/graemlins/grin.gif

Larry
 
Re: First 4D Mod - Done with Great Stupidity and P

Larry, we used to say that when working on computers, whether modding, reconfiguring, building, ripping apart, etc. that the computer must receive its 'blood sacrifice' before the darn system will work properly... /ubbthreads/images/graemlins/sick2.gif

Now that you have 'donated' a little to your light, you may expect that the mod will work first time, flawlessly, and remain so for the rest of its working life, that is, if it follows the computers /ubbthreads/images/graemlins/tongue.gif
 
Re: First 4D Mod - Done with Great Stupidity and P

That would probably the reason for the difference.

I've already ordered UCLs, Borafloat lenses and aluminium reflectors from fivemega.

When they come, i'll try to see what kind of runtime this big stick gets.

In the mean time, i'm not going to try see how long it runs for. Only been using it in 1-2 min bursts just for fun.

Here are some pics

4da.jpg

4db.jpg

4dc.jpg

4dd.jpg

4de.jpg

As you can see, its not a fancy mod, with generous use of duct tape.

Has anyone used a SF MN assembly in a Mag before? I don't think I could possibly be the first.

I've bled because of computers and they've still died on me many times after.

Didn't bleed into the computer though. Maybe thats why they still died.

I've heard a similar thing like that for fixing bicycles though.

My friend who's really into mountain bikes says that before repairing it, you need to show it who's boss.

So what he does is before he starts work, he uses his biggest wrench, and throws it on the floor infront of the bicycle. He says it makes the bolts come out easier.

I've never let him fix my bicycle without being there to watch him work since seeing him do that.
 
Re: First 4D Mod - Done with Great Stupidity and P

hehehe probably a good thing Brian, and G'day mate! while I'm at it /ubbthreads/images/graemlins/smile.gif

I just got a 5D mag off ebay, any tips for modding it? /ubbthreads/images/graemlins/smile.gif

I'm about to get some glow paints and powders and stuff if you want some - I'll work out prices after I buy it & find out what it costs...

PM me if you're interested Brian. /ubbthreads/images/graemlins/smile.gif

Cheers,

Tim.
 
Re: First 4D Mod - Done with Great Stupidity and P

Hey Tim

You got a good deal on that mag too!

I'm sure you'd like to use PILAs in your mag mod wouldn't you. /ubbthreads/images/graemlins/smile.gif

With a 5D I think you could run a stack of 4 168S, without even going into the tailcap compartment. I think you can squeeze 5 in if you use the tailcap space.

Thats up to 18.5V. No idea what runs on that.

I'm not the expert at modding, you'll want to ask bwaites.
 
Re: First 4D Mod - Done with Great Stupidity and P

Yep, I sure would but it depends on the max current draw apparently. I'll find that out tomorrow at work.

I'm wondering if it'll fit two or three batts side by side inside the tube... then I can really pack em in. Have to wait for it to arrive first.
 
Re: First 4D Mod - Done with Great Stupidity and P

For a 4D, 2 168S or 150S will fit in side by side.

So if you're using 2 168S strings in parallel, the current would be 2800mA.

Thats good for a Mag85.
 
Re: First 4D Mod - Done with Great Stupidity and P

[ QUOTE ]
tkgear said:
... So if you're using 2 168S strings in parallel, the current would be 2800mA....

[/ QUOTE ]

/ubbthreads/images/graemlins/thinking.gif... I guess you mean capacity will be 2800 mAh. /ubbthreads/images/graemlins/smile.gif
 
Re: First 4D Mod - Done with Great Stupidity and P

I have a 2D cell maglite laying around that I'm dyin' to mod, any suggestions?
 
Re: First 4D Mod - Done with Great Stupidity and P

not gonna do anything bulb wise, unless you run 3x123s in it + the 6 cell bulb.
or, converter board + lux III
 
Re: First 4D Mod - Done with Great Stupidity and P

Thanks for pointing that out

I meant to say capacity. /ubbthreads/images/graemlins/smile.gif

Was posting that at 3.30am /ubbthreads/images/graemlins/grin.gif
 
Re: First 4D Mod - Done with Great Stupidity and P

So I could get two 168s's side by side, how many in length would fit? How much room will the head, fatboy or buck and related wiring/circuitry require as this will impinge on the battery space?

Thanks again fellas! /ubbthreads/images/graemlins/happy14.gif
 
Re: First 4D Mod - Done with Great Stupidity and P

Because 1D battery = 60mm so...

using Pila150A's we get:
Mag2D: 120/50 = 2.4
Mag3D: 180/50 = 3.6
Mag4D: 240/50 = 4.8
Mag5D: 300/50 = 6

using Pila168A's we get:
Mag2D: 120/68 = 1,7
Mag3D: 180/68 = 2.6
Mag4D: 240/68 = 3.5
Mag5D: 300/68 = 4.4

Two Pila150A/168A's side by side won't fit into the tailcap. /ubbthreads/images/graemlins/icon3.gif
 
Re: First 4D Mod - Done with Great Stupidity and P

Hey Tim

Did you know your account keeps switching back between Oddball and Pila_Power?

In terms of length, you'll only need a stack of 4 to overdrive the 12V bulb at 14.8V.

5 D cell length is about 3.2 cm longer than a stack of 4 168S.

Thats even without having to cut the tailcap spring down.

That should be more than enough to fit the connectors or whatever is necessary.

Should be quite spectacular. I think. If it doesn't instaflash the bulb.

Home lighting in your hand. /ubbthreads/images/graemlins/grin.gif
 
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