Re: For Anyone Who\'s Ever Whined to Peter About the Arc Anodizing
I agree, just because a part is claimed to be hard anodized, doesn't automatically make it a winner.
There are several types of anodize that can be applied to aluminum. Type II with a HRC of about 40 and type III with an HRC of over 50. There are two classes for each type. Class 1 has no pigment added ("natural") and Class 2 is dyed.
Hard Anodize (HA) has been in use by many industries for years before we came along. Industries including medical equipment, firearms, marine, automotive, aerospace, electrical, cookware and even some flashlights.
HA can be color dyed or teflon impregnated before the surface is sealed. Arc uses both natural (no dye) and black (some black dye) colors in our HA.
We did not start to use HA in our Arc-AAA black finish until early this year. Our natural colored products (LE and LS) have always been type III, class 1, Hard Anodize.
Whereas type II is applied into the surface of the metal, type III is 50/50. Meaning 50% is absorbed into the surface and 50% coats the surface. Typical thickeness are .001 to .005 inches.
The thickeness is determined by the combination of the particular base material alloy, current applied and process time.
A thicker coating is not always the best for every application. Thicker coatings chip easier and tend to ablate around sharp edges and protusions.
You can tell what alloy and thickness is used simply by the tint of the finish. You will notice that both Arc and Surefire use 6061 aluminum and their HA is applied in the same thickness range. We have found this thickness is a good compromise between edge and flat durability.
Our plater has a coating thickness meter (uses ultrasound?) on the bench in the same room where the coatings are applied, they also have several more machines in the the QC area that use more varied methadologies including x-ray. But the, "in process QC" metrics provides instant feedback on the batch so it can be tuned. Too thin, and it goes back into the tank without delay.
Tint matching is a intergral part of the post process QC because the tint is a good indicator of thickness. It is not just a "cosmetic" factor. You have heard that, "form follows function", that applies to anodize as well. The darker the tint, the thicker the coating. If one piece is lighter than the other, it most likely is thinner.
That is why we do not charge full price when the pieces obviously are not all the same thickeness. We do have an ideal range we shoot for in our factory firsts. Naturally, being this picky about anodize costs us (and you) more money.
Its your choice.
Peter Gransee