My workbench is messy but I know where every tool is! :thinking: They are there somewhere and it only takes a few minuets to find any one of them! :laughing:
Here are a couple more pics. I am so excited to have this thing complete I can not tell you. Thank you for you comments, you have all made my day. I do not even want to go back and figure out how long I have been trying to cypher this puzzle. But I must say, assembly is now a straight forward process. It is not quick but it is ordered and repeatable.
I have changed the MC-E cover. It looks similar but it is now removable without damaging it. I made this change so I could fully test the light in its final assembly and still take it apart if there is any problem. Once the light passes its tests, the MC-E dome is potted to this cover. After that it can still be disassembled but with possible damage to the emitter. At least there will be no damage to the titanium cover if it ever needs to be serviced.
The cover is held in place by four of these steel balls. They are .039" in diameter, the same size as is found in a normal Bic pen. One is sticking to the stack of magnets by the quarter.
If you look close you can see the bottom two steel balls in this picture.
The cover is pushed down over the MC-E and the balls are inserted in tiny machined cavities in the corners of the rectangular bore.
These past few weeks I have spent all my time on this phase of the Tri-V. I will now switch to the software and interface design. And to the final testing of the STFu MK-II. In the coming days I plan to bounce several interface ideas off you all.
Cheers
Dave