INTRODUCING: The Smooth Operator

js

Flashlight Enthusiast
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Aug 2, 2003
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Location
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It is my distinct honor and priveledge to be able to introduce to you a very special custom light: the Smooth Operator. The maker wishes to remain anonymous for the time being, but asked me if I would post a sort of review of this light, since I had it in my possession for a while as part of a trade of lights. Without further ado, here it is:

so_2.jpg


As you can see, this light started out life as an Aleph2 head, a 2x123 Aleph body, and a SureFire Z57 clickie tail cap. But it didn't stay this way. Oh no! It's destiny lay further on.

When I took this light out of the box and out of its plastic bag, and its shiny cool smoothness rolled into my hand, I was stunned. I kid you not. I had goose bumps. This light is an unbelievable pleasure to the eye and hand; pictures don't do it justice.

And then I turned it on! This light has my favorite LED beam I have yet experienced, in terms of beam profile and tightness, and the tint is quite good as well. This light has McGizmo to thank for that (and Chop). Don, if you're reading this, I salute you. The Aleph2 with LuxIII LE is awesome. Plus, I'm sure being driven at a full 1,000 mA helps matters. /ubbthreads/images/graemlins/smile.gif But it gets better. So, I played with it for a moment or two, then turned it off and continued to admire it, and what to my wondering eyes should appear but a magical blue glow around the bezel. I was already stunned; this simply enchanted me. It swept me back to childhood, when you first get a glow-in-the-dark toy, or a flashlight. It's a magical feeling, that glowing. And here it was again! OK. OK. I'm blathering. Look, here's another couple pictures to keep people interested:

so_3.jpg


so_4.jpg


The Aleph parts started as bare aluminum, and were then meticulously smoothed, filed, sanded, buffed, and whatever else, all of which took many hours, I am sure. And the Z57 was disassembled and caustic striped and then smoothed, filed, sanded, buffed, and so on. Then all parts were sent to be electroless nickel plated, and were subsequently baked to acheive a 50C rockwell hardness.

I like to think of my self as a non-flashy kind of guy. I like plain, functional things, and I go for the straightforward, no frills approach. Like my sig line, or my avatar. Not going to win any awards for creativity or ingenuity. Not like Ginseng's continually changing avatar pictures of his daughter with the very inventive and entertaining quotes that go with them underneath the picture. Nope. I usually just go for things like an E2e or a plain Sebenza.

But when I saw this light, the love of shiny things overwhelmed me, and I was certain that I would pay this person whatever was required for him to make me my own Smooth Operator, just like this one. Cost no object. $50/hr? No problem.

Well. I've calmed down a bit since then, and I have ruled that option out, but I still have to tell you, that this EN finish is a real winner. I am actually thinking of making my own EN finished, smoothed light, out of an E2e with a Balrog BE2 body, E2e head, and Z52 as the starting points. No time to do this at present, but it's on my mind for the future.

OK. Just have to say again, about the Aleph2 head and LE, with Aleph 2x123 body: WOW! If any LED light were ever to knock the A2 out of it's position as my favorite EDC, this would be the light. Don /ubbthreads/images/graemlins/bowdown.gif /ubbthreads/images/graemlins/bowdown.gif /ubbthreads/images/graemlins/bowdown.gif you are the MAN!

One last photo of the SO:

so_1.jpg


Now perhaps Mr. Anonymous will want to post to this thread at some point, and receive some compliments?
 
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[ QUOTE ]
watt4 said:
very nice! shiny!

are you going to carry it and risk scratches? /ubbthreads/images/graemlins/smile.gif

[/ QUOTE ]

HECK NO! It's not even mine! I am sending it back to its owner tomorrow, and I have been handling it very, very carefully the whole time.

If it were mine, however, yes, I think I would carry it under certain circumstances. Probably it would be my "dressup" flashlight. And just to admire and show off as well, I suppose.
 
Yes very cool! I especially like the smoothed edges. That just gives it the other-worldly apperance that really sets it off with the chrome. Looks organic liquid like. The fade knurling reminds me of curl bars that have been worn down by peoples hands! /ubbthreads/images/graemlins/smile.gif

Is that green glow bezel? I think blue would be better on this shiny light!!

Is there a way to get a DARK Chrome on anything? Like hemotite rocks after polishing? I think Zippo had a Dark Chrome too and from the pictures it looked awesome... I think that would be awesome!
 
WOW, Now thats a light!!!

Great review Jim, and ANONYMOUS, whoever you are, GREAT work!!

Now Jim, you are assigned to the doghouse for not sharing this beautiful light with me, and after all I've shared with you!!!:)

Bill
 
That is super nice !
Gives it a very good look, the fade knurling is very nice.
That had to take a ton of time to get right.
 
WOW /ubbthreads/images/graemlins/ooo.gif !!!!
This is sooo cool! /ubbthreads/images/graemlins/smile.gif /ubbthreads/images/graemlins/thumbsup.gif
bernie
 
Well,
It sure is shiny!!!!! /ubbthreads/images/graemlins/icon15.gif /ubbthreads/images/graemlins/grin.gif Cool! /ubbthreads/images/graemlins/thumbsup.gif
 
The Smooth Operator is now complete.

Hi guys,

First, I want to thank Jim for taking the time to provide a sneak peek at my latest project. And secondly, thank you all for the kind comments. I am the guy behind the Smooth Operator. I guess a hot wire guy can learn new tricks. /ubbthreads/images/graemlins/grin.gif

Anyway, tonight I tapped and drilled and installed the final part and my work is now complete. I'll be back tomorrow with pictures. Let me just say, for now, that bright titanium is a perfect match for mirror-finish electroless nickel. /ubbthreads/images/graemlins/wink.gif

Wilkey
 
Re: The Smooth Operator is now complete.

Me... Like... SHINY!!!! Great thing you did Ginseng! Also, about how hard is 50c rockwell?
 
Smooth Operator, the final accounting

Hi Guys,

Now that the "SO" is finished, here are the final detail shots of this light.

The first picture shows the light and a close-up of the titanium pocket clip. I received this clip as a stamped, rough-bent blank from a resident Aleph modder. Since I'm not sure of the status of this part in terms of his standard offerings, I'll let him chime in if he wants his identity known and if he's prepared to offer this item.

The sides were originally straight and while the overall shape was a tapered trapezoid, it was not immediately suitable for installation. I cut away the sides and shaped the tip and the semicircle where the screws would go and hand-bent the part that conforms to the light body. I really like how the narrowed upper part sets off the "arrowhead" contact part. IMO, it cuts a graceful profile that's more elegant than a plain straight-side clip. After the piece was ground to finished shape, I employed a progression of sandpaper, polish and rouge to bring it to mirror finish. The warmish color of titanium is a perfect match for the EN plating.
SmoothOperatorUpClip.jpg


Last night, I did the actual drilling and tapping of the light body. The screws were a spare set for my Benchmade MiniRSK clip. The black was polished off then they were sanded, polished and buffed to mirror luster. These screws are quite hard to find on the open market as what was needed were Torx T6 panheads with at least 1/8" of 2-56 threads. I got my tap, wrench and Torx drivers from Reid Tool Supply and I highly, highly recommend them for their breadth of selection, great prices and reasonable shipping.
SmoothOperatorClipScrews.jpg


Here's a close-up of the head joint of the "SO." For those who are familiar with the stock Aleph parts, you're know that the profile contains a multiplicity of sharp angles, flat sides and aggressive knurling. There are no chamfers or reliefs to speak of. The result is a utilitarian piece with good manufacturability that exudes techno-cool. However, since what I was going for was a "black tie" style, all these elements had to be transformed. So, after hours and hours of hand work with numerous files, sandpapers, grinders and buffers, the final profile emerged. All knurling was faded into the body. All bevels were softened and all parallel edges were removed. This sequence was also carried out on the Z57 clickie. The whole shebang was then sent out for electroless nickel plating.
SmoothOperatorCurves.jpg


And so we arrive at the final product. A top notch Luxeon3 driven nicely in a truly one-off Aleph-based body. I think it's one of my finest achievements not just because of the flawless EN plating or the hand-worked profile or even the fact that it's shiny as all get out. In fact it's all these things. To hold its weighty smoothness in your hand invites fondling. When you push the switch, you know that it's as fine a marriage of form and function as you're capable of making. I hope you'll forgive my pride but I'm very happy with how this project turned out. /ubbthreads/images/graemlins/smile.gif
SmoothOperatorSparkle.jpg


Wilkey

Acknowledgments, I couldn't have or wouldn't have done it without them:
Chop for providing the outstanding LE and his technical advice and guidance
McGizmo for providing the bare Aleph parts and for making a great light system
Endeavor for inspiring me with his beautiful blasted Aleph lights
 
Re: Smooth Operator, the final accounting

This is a hot candidate for our next calendar ... /ubbthreads/images/graemlins/smile.gif
Wilkey ... /ubbthreads/images/graemlins/thumbsup.gif /ubbthreads/images/graemlins/bowdown.gif ... great !!!
bernie
 
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