Carley talks about their halogen bulbs reaching 300 degrees C.
Mag says that their lexan lenses are most prone to melting on wide flood setting. I don't understand the physics, but the reflective path of IR energy must be shorter further from the center of the lens. I would have thought that concentrated energy in the center of the lens would create problems.
I can tell you that a P91 LA run on NiMH's for 45 minutes in a DB6AA or DB8AA flashlight won't melt the lens so long as the Bezel is left loose enough not to allow the reflector to contact the lens.