lead solder

chewy78

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Feb 2, 2008
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wi
I am looking at getting a new spool of solder. I am considering to get a 4 oz. spool of 60/40 lead solder for like 6.87 home depot. I am also considering of getting some more of solder like what I already have. Ace Hardware has a 1 pound of Alpha Metals Flo-temp general electric rosin core solder for $15.99 #11406 Or should I get 1 pound of Alpha Metals lead free flo-temp rosin core solder for $16.49 #21945? For general copper wire soldering I was using a 40/60 solder from alpha metals. Is a 60/ 40 mix easier to use?
 
I agree.
I find the lead free solder hard to use. Lead solder is banned in the European Union, so Im now a criminal as I've bought 60/40 solder from HK.
 
We went through the "lead free" thing at work the other year.

To cut a long story short, for hobby work, small batch work, prototyping stick with lead solder.

The reason being, the lead free requires a higher melting point, and the fumes it gives off are not good for you. As a hobby solderer you may not have fume extraction etc.

Even so, it's a very good idea to solder with the window open, try and keep your head to one side of the plume of solder smoke.
 
I'm just waiting for a special low-temp solder (melting temperature 145 °C, Sn50Pb32Cd18), ordered yesterday, only for these rare soldering jobs, where higher temperatures could easily desolder adjacent tiny parts.

Of course I must ventilate my workarea carefully when using solder containing cadmium.

Wulf
 
I'd stay away from any solder other leaded 60/40 or 63/37 and silver doped solder (not brazing.) Of course that's me, I have have had people tell me recommending rosin core lead solder is a horrible idea and I should never do it. I will admit sometimes flux residue is annoying, but 99% of the time it can be swabbed off with alcohol.
 
For home electronics soldering, 60/40 tin/lead is just fine. 63/37 is considered a teeny bit better because it has a slightly lower melting point, but I think the difference is minor. Just be sure you get rosin core for electronics work, and have a small enough gage size (I keep a couple of sizes around). A little lasts a long time for most people.

Just run a little fan when you solder (for rosin smoke dispersal) and practice lead precautions (wash hands after handling).
 
The difference between 60/40 and 63/37 solder is that the 60/40 solder has a "squishy" phase between liquid and solid. Therefore it can be a little more forgiving if you don't keep the parts perfectly still while the joint is setting. The 63/37 solder solidifies instantly and if you happen to move at the critical moment you will end up with a weak joint.
 
The lead free stuff is junk imho, get the rosen core 60/40.

Rosin core with or without silver bearing works way better than the lead free solder....

I prefer silver bearing because it sounds better, I don't recall if theres a difference, but price is same
 
The difference between 60/40 and 63/37 solder is that the 60/40 solder has a "squishy" phase between liquid and solid. Therefore it can be a little more forgiving if you don't keep the parts perfectly still while the joint is setting. The 63/37 solder solidifies instantly and if you happen to move at the critical moment you will end up with a weak joint.

I think it's the opposite - you're more likely to get a bad joint with 60/40 because of its longer plastic phase. 63/37 (eutectic) solder is designed to have the smallest plastic phase possible - to make that "critical moment" shorter.

Cheers
 
I use lead-free solder regularly, with no issues. (Granted, my Hakko makes things much easier)

I'd otherwise recommend 63/37, for the reasons mentioned above.
 
Wow a lot of responses. I use mostly the 40/60 rosin core at work but that stuff don't seam to hold up as well as some 60/40 solder that I tried. I find that some silver bearing works for general copper wire use for me as well as the 60/40 stuff. 60/40,40/60 And 96/4 silver bearing rosin core is easily available by me. I usually use a 40 watt weller sp40l for wire splicing .I am not worried about fumed being produced in our farm shop. I have been around worse. I bought a weller sp23lk for lighter duty work for hobby use. The smaller diameter lead free solder works as good as 60/40 stuff.
I actually found a used 4 oz. spool of 60/40 solder I had laying around. I might still some 60/40 rosin core at radioshack for like $13.00 for a 1 lb. spool. Then i will have a little bit of each to use for different situations.
 
That's not the half of it.

Do a google search for "tin whiskers".

Tin whiskers were the reason why the Hubble went crazy a few times :)
And yes, They are more prevalent in Lead-Free solder than leaded...
Nasty things those whiskers are :crazy: They can cause a 600Amp arc gap!
 
I have also found the lead free stuff does not mix well with the older stuff so if you are repairing anything more then a year or so old you don't want that problem.
 
Lead free and leaded solder are very non compatible. I had never heard about the tin whiskers, but that's just another reason I like lead.
 
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