junglewarrior
Newly Enlightened
- Joined
- Jun 21, 2010
- Messages
- 46
Maglite 4D - MR16 12v Upgrade
Hi all, i am going to attempt the following as my first flashlight mod;
I really want to try to do this mod using off the shelf kit from local DIY/Hardware stores, just to see if it is at all possible... So no battery adapters/custom built parts etc.
The Plan...
-mr16 lamp 12v (probably 20watt - nothing to powerful to start with) into maglite 4d.
http://www.lampspecs.co.uk/Light-Bu...Halogen-Spotlight-5K-Hour-20W-12-Deg-M268-ESX image for bulb type reference only - not my chosen lamp.
-Use a standard bi-pin bulb holder with wires.
http://www.ebulbshop.com/acatalog/MR16_LOW_VOLTAGE_GU5.3_BULB_HOLDER.html
or similar.
-Modify standard switch (cut down tower) and expose switch contacts.
-Solder bulb holder wires to switch contacts.
-Use an extra lens/'o'ring/improvise to secure lamp in bezel.
Using 1.5v D cells will give 6v - not enough voltage. So i'll use 5x 14500 batteries and run the lamp at 18.5v and overdrive it (quite a lot). I've read on here that people have taken these bulbs to over 20v and had no major issues. I'll use conduit/plastic tubing and a bit of ingenuity to make the size right.
Possible issues...
-Heat buildup in lamp. I will use a bulb with a metal reflector to send most heat outwards.
-Switch amps? I have no clue how to work out the ampage going through the switch. Up to 10a is OK (so i read...) - how much would the 14500's generate?
-Securing the lamp. I thought about using a wide, weak spring to go around the remaining switch tower and push up gently on the lamp from below? May add a degree of 'suspension/damping in case of dropping also.
So thats the plan - I cant wait to get stuck in. I plan on taking loads of photos so that if it works I can put up a mini how-to for a very low-cost mag upgrade.
Can you see any immediate problems with this build? Am I going wrong anywhere?
I will be putting the build together as soon as my new switch arrives on mon/tues so any advice will be greatly received!
Many thanks!
Hi all, i am going to attempt the following as my first flashlight mod;
I really want to try to do this mod using off the shelf kit from local DIY/Hardware stores, just to see if it is at all possible... So no battery adapters/custom built parts etc.
The Plan...
-mr16 lamp 12v (probably 20watt - nothing to powerful to start with) into maglite 4d.
http://www.lampspecs.co.uk/Light-Bu...Halogen-Spotlight-5K-Hour-20W-12-Deg-M268-ESX image for bulb type reference only - not my chosen lamp.
-Use a standard bi-pin bulb holder with wires.
http://www.ebulbshop.com/acatalog/MR16_LOW_VOLTAGE_GU5.3_BULB_HOLDER.html
or similar.
-Modify standard switch (cut down tower) and expose switch contacts.
-Solder bulb holder wires to switch contacts.
-Use an extra lens/'o'ring/improvise to secure lamp in bezel.
Using 1.5v D cells will give 6v - not enough voltage. So i'll use 5x 14500 batteries and run the lamp at 18.5v and overdrive it (quite a lot). I've read on here that people have taken these bulbs to over 20v and had no major issues. I'll use conduit/plastic tubing and a bit of ingenuity to make the size right.
Possible issues...
-Heat buildup in lamp. I will use a bulb with a metal reflector to send most heat outwards.
-Switch amps? I have no clue how to work out the ampage going through the switch. Up to 10a is OK (so i read...) - how much would the 14500's generate?
-Securing the lamp. I thought about using a wide, weak spring to go around the remaining switch tower and push up gently on the lamp from below? May add a degree of 'suspension/damping in case of dropping also.
So thats the plan - I cant wait to get stuck in. I plan on taking loads of photos so that if it works I can put up a mini how-to for a very low-cost mag upgrade.
Can you see any immediate problems with this build? Am I going wrong anywhere?
I will be putting the build together as soon as my new switch arrives on mon/tues so any advice will be greatly received!
Many thanks!