Hi all. For those of you who are following the thread Srinkles has decided to go with the R5.
Sprinkles here are the pics I told you I would send.
If the head of the A20 is the same as the A10 ( I am guessing it is) you just need to unscrew the pill from inside the head with a nail or something.
Once you have the pill out of the head desolder the wires from the emitter and pop the old emitter off with a screw driver or something. Most of them are not glued down all that well, but if yours sticks hard get the pill hot hot for a few seconds and the glue will break down.
Next remove the factory driver. Some of them are soldered from the outside and if that is the case just remove the old solder and pop out the driver. I have had several that were soldered to the brass ring and then pressed into the pill. If this is the case you have 2 choices. Heat the pill with a torch to melt the solder on the inside, or take a small nail or something and stick through the hole where the led wire comes out and beat the driver out.
Be sure to clean any leftover glue etc off the pill.
Now for the XPG to get the very best focus this is what I do. Center the emitter and glue it down with AA or AS, let it dry well. Next we need a new wire path. If you just use the old wire holes the reflector sits on top of the wire and the focus is not as good. This will also look nicer when you are done.
(if this next part seems too difficult you can use the factory holes, but focus is not as good IMO)
Anyway the 10mm PCB has two small holes in it, get a bit slightly smaller than the holes and drill through the pill. Next solder the wires on (even with small wire it is still a good idea to use flux). Then carefully pull the wires through the holes so they come out the bottom. It should look like this.
Now remove the factory leads from the driver and solder you LED+ and - to the board. I recommend soldering the led + wire to both the + pad and the back of the diode next to it other wise it can easily tear off.
Once this is done I give the driver a GENTLE twist to wind the remaining wire up inside the pill, then solder the negative contact to the brass ring. A good hot iron and some flux will help here.
You may need to add to the spring on the bottom. The A10B comes with a spring on the factory driver, but the A20 may not. I used part of the spring from a maglite tower to add length to mine.
Once this is done its time to adjust the focus. You will need something to protect the wires on top of the led from the metal reflector anyway, so plastic discs are good or paper hole reinforcers work well too. For me I wanted an ultra smooth beam with equal brightness from one side to the other, not a tight hot spot, so about 4 or 5 rings for me. Just stick them to the bottom of the reflector.
Here is how the reflector sits on it now.
Here is the money shot..
2aa minimag led VS EDC XPG R5
Hope this helps, let me know if you have questions..