Turbo_E--
Thanks for the clarification. I'm going to try the 100 ohm 1/4 watt resistor, too. Maybe I can pick one up at a Radio Shack store.
You said in your original post that you used an "A23" 12 volt battery.
But AngelPoise said [ QUOTE ]
If you use a MN 23, 12 volt battery, you can dispense with the resistor because of the very high internal resistance peculiar to this one battery.
[/ QUOTE ]
I'm confused. /ubbthreads/images/graemlins/confused.gif
Isn't the A23 Eveready's version and the MN21/23 Duracell's version of the same battery?
Anyhow, I think that you're better off to go with a resistor because of the 12 volts.
I'm going to epoxy the back side and "neck" of the reflector (except for the opening, of course), then drill it out slightly after the epoxy cures to accomodate the 5mm LED. Otherwise I think the reflector would be weakened too much.
It's a lot of fooling around, but the end product will be worth it if it's done right!
This comment is a bit off-topic, but I've done this mod on a little Streamlight KeyMate flashlight:
SL KeyMate Mod.
It involves quite a bit because you have to press out the reflector, resolder the replacement LED, etc. But WOW what an impressive light it is after it is done!