PREEMINENT INCANDESCENT LIGHT of its size: The TL-R11 reexamined:

brightnorm

Flashaholic
Joined
Oct 13, 2001
Messages
7,161
Incandescent lights still live and can do things that are (so far) impossible for LEDs. Even though I am a LED lover I can still appreciate the unique qualities of some incandescent lights, particularly this one:
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INITIAL COMMENTS & OBSERVATIONS

I recently received the rechargeable, fully regulated TL-R11 (Regulated Tigerlight FBOP with WA111) from JS (Jim Sexton). It has been around for awhile, though in limited production, and this is the first time I've been able to get my hands on one. Even though I tend to be a tough judge of lights I have to say that this light is a true marvel, with a combination of performance and features that I have yet to see equaled, let alone surpassed, by any other similar-sized incandescent light I have used, including the M6-R. Aside from multiple brightness levels, I judge incandescent lights using similar criteria as I do with LED lights. I want superlative brightness in a beam appropriate for my use along with true non-dimming regulation in the smallest possible package.

The TL-R11 uses eight low-self-discharge Eneloops which provide a nominal 9.6v. Measuring at the charging terminals will show about 10.4v fully charged, down to about 9.2 after a period of steady running but this is not the voltage applied to the bulb. The Willie Hunt LVR3K regulator cuts it down to 7.2 volts DC-equivalent exactly, and holds it there regardless of pack voltage. As long as the battery voltage is above 7.2 v, then 7.2 volts is what the lamp sees. Since the end of cycle voltage of an 8 cell pack is 7.2 volts, the end result is a light which does not dim at all over its run time.

Further, the lamp will last longer than an unregulated 6 cell TL because it has soft-start and is always at 7.2 volts, vs. the 7.6 volts starting voltage of an unregulated TL. The WA1111 should last for about 12-15 hours and about 40 hours from the WA1274.

Selectable beam configuration is another advantage of this light. The TL-R11 came with a MOP 1940 reflector which provided a perfect compromise between throw and spread, but I ended up preferring a smooth 1940 for its exceptional throw which still retains decent beam spread. One characteristic of the beam is its unusual "whiteness", surpassing almost every other incandescent light I have used including the M6/MN21 with fresh batteries (or M6-R). It is also brighter and whiter than the regular Tigerlight with high capacity battery running a WA1111. Jim suggests that is because the other Tigerlights may have lost some brightness. Tonight I double-checked using ceiling bounce, with my long-suffering girlfriend serving as a witness. In sheer brightness (ceiling bounce) it is the equal or near-equal of the M6/MN21 and the smooth 1940 reflector projects a beam of white fire.

Surefire conservatively rates the M6/MN21 at 500 Torch lumens on fresh lithium primaries, but observations made over the years, including those of JS strongly suggest torch lumen output closer to 630 Lumens. JS believes the TL-R11 puts out a steady 570 Torch lumens over its entire 41 minute run. The fresh M6 is only 11% (or less) brighter than the TL-R11, too small a difference to be seen except in direct A-B comparison. Frankly, my GF and I were unable to see any difference at all, even in A-B comparisons when I retested the lights this evening.


INDOOR BEAM TESTS

My indoor beam tests (sorry, no camera) ranged to about 27 feet in my living room. They included the "infamous" white wall test and shining the light at a variety of objects; furniture, walls of books, etc. I also had access to a 60 ft long room with white walls and no furniture, truly a white wall hunter's paradise, but still too short a distance to really put the M6-R and Tl-R11 through their paces. In every test the potted WA1111 in its smooth 1940 reflector cut through the MN21's beam with searing brilliance, but still retained reasonable spill. Having this brilliant beam for 41 non-dimming minutes was an unexpected luxury. The outdoor tests came next.



OUTOOR VERTICAL THROW TESTS

My densely urban city makes the usual horizontal distance testing very difficult, so I have developed my so-called "vertical throw tests". I select a spot on a tall building and count the number of floors, conservatively allowing 10 feet per floor. Then I pace out the horizontal distance from that building using a stride-matched pedometer, or just counting strides (average length is about 3 feet but I conservatively rate them as 2.75ft). When I have my distance and height, I use Pythagoras to derive the hypotenuse, which equals the total distance of the test. Accuracy can't be exact but is close because I measure very carefully. I try to enlist the services of at least one witness, usually more.

In the past I have tried using a laser rangefinder, but unless I'm able to get quite far from a low aim point, the severe vertical angle causes inconsistent readings. There are other difficulties. For example, in VT Test 2 (below) even though the 335 ft distance and (relatively) low 160 ft aim point would suggest an accurate rangefinder measurement, the fact that I had to stand at a very severe horizontal angle from the objective made the rangefinder measurement unreliable. Sorry for such a long-winded explanation but those who live in an ultra-congested high-rise city like NYC (Manhattan) will understand the problems.

I was able to perform one "normal" throw test with distance from a tree determined by rangefinder.


VT TEST 1

Concrete-colored wall
33 paces x 2.75 = 90 ft
17 floors = 170 ft
Hypotenuse = 192 ft

The M6-R's beam covered 3.5 – 4 floors with an impressively bright and white spotlight-like beam.

The TL-R11's beam covered about 2.5 floors with a very intense "hot" white beam. When superimposed upon the M6-R's beam it cut through it like the proverbial "hot knife through butter".


VT TEST 2

Dark brick-colored wall
122 paces x 2.75 = 335 ft
16 floors = 160 ft
Hypotenuse = 371 ft

The M6-R's beam was diffuse, not bright.

The TL-R11's beam was not clearly delineated, but was quite white and bright despite the severe (non-perpendicular) horizontal angle.


Throw Test 3 (non-vertical)

Tree: beam height (estimated) 20-30ft
Rangefinder distance to tree: 93 yds (279 ft)

I was able to perform this horizontal throw test with tree distance determined by rangefinder. Aim point height is estimated at about 25 ft. I wanted to illustrate this test with photos, but since I don't have a camera I've taken the liberty of borrowing from DM51's marvelous review of M6 bulb/battery options

http://www.candlepowerforums.com/vb/showthread.php?t=204157

DM51's "integrating tree" was 135 yds (400 ft) from the camera, while mine was 279 ft away. Despite this difference, the relative brightness between the M6-R and TL-R11 appeared similar to my eyes although my TL-R11 using the 1940 smooth reflector appeared even brighter relative to the M6/MN21/6xcr123's.

Here is the M6/MN21 on primaries:

MN21p.jpg







And the WA 1111. Imagine the TL-R11's beam as slightly narrower and noticeably brighter than pictured here.


1111-2x18650.jpg




In fact it looked almost exactly like this but somewhat broader

HO-M6R-3x17670.jpg



The TL-R11 really pulls away from the M6-R at distances over 100 ft and very significantly exceeds it at greater distances. However, to achieve real brightness combined with practical run time at those distances in a conveniently-sized flashlight-configured light you would probably have to go to HIDs.


CONCLUSION

Returning to the title of this thread, why do I consider the TL-R11 the "preeminent incandescent light of its size", despite the many excellent M6-R variations along with other modded lights that may be brighter or superior in some aspects? It is because of the entire package. I would doubt that the TL-R11's combination of superior throw, selectable beam configuration (MOP, LOP, Smooth, etc), convenient recharge (TL regular charger), 570 Torch Lumens running for 41 minutes of fully regulated, non-dimming, intense brightness and whiteness can be duplicated by any other incandescent light of its size, or possibly of any size. Of course, I may be wrong, considering the constant and rapid technical progress in our field.

Brightnorm
 
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Re: Preeminent incandescent light of its size: The TL-R11 reexamined:

bn -

Boy howdy do I like HotWires. I like mine. I like the ones I see the more adventurous members make. I like the little incans, the medium sized incans, the big incans and the monster incans.

I just wanted to chime in and let you know that the concept of "the whole package" is not at all lost on most folks that enjoy the use of incans for duty, work and play. From my somewhat limited knowledge of many iterations of HotWires, by all accounts the _js_ designed TL-R11 excels in all aspects of a high performance incandescent light.

Member Josey, lives in an environment that is the opposite of a metropolitan area. His equipment not only needs to be truly useful in what looks to be a NW territory rain forest; it has to be efficient too. I think I have this right. I believe that of the many HotWires he's had available for hard use, he chose the TL-R11 over all others for many of the reasons you've posted here.

Jim Sexton knows lots of things about lots of stuff. This Tiger Light is a good example of what can result from the efforts of an individual that can analyze linearly, spherically, bottom-to-top and top-straight-down-to-the-ground. I've often hoped that he would peel off from his current volition to design torches. I guess I'm OK that he chooses instead to smash leptons and photons in a particle accelerator to help the scientific physics community understand what was taking place a nano-second after the big bang.
 
Re: Preeminent incandescent light of its size: The TL-R11 reexamined:

It's unfortunate that the LED "revolution" has diverted flashaholics' attention away from the unique advantages of some incandescent lights.

I love LEDs and have many of them, but I'm sure glad I also have my TL-R11!

Brightnorm
 
Re: Preeminent incandescent light of its size: The TL-R11 reexamined:

brightnorm,

Sorry for taking so long to rely to this thread, but I was looking for some build pictures of a regulated TigerLight, and then CPF went down for the server upgrade, and then I was busy, and so on . . .

But anyway, thank you very much for your kind words regarding the TL-R, and more importantly, for taking the time to post this thread about it! Nice to see a brightnorm vertical throw test! Sweet! I was mildly surprised that the TL-R11 with the smooth reflector threw so much better than the SF M6 w/ MN21, given the difference in reflector size. Obviously the smooth surface and the positioning of the lamp in the maximum throw position more than made up the 2.5 vs. 2.0 inch advantage of the M6.

For those who would like to see some pictures of the reflector and lamp setup, please click the "fixture-ring lamp potting" link. Essentially, you end up with a singe lamp module, like with a SL-20X or TigerLight stock lamp or SureFire P60, but one where the lamp can be installed and removed with an allen wrench. This allows you to both change the focus as desired and to replace a burnt out lamp while keeping the reflector. And also, obviously, to switch to orange peel or smooth or heavy orange peel or whatever you like reflector flavors. Also, you can carry a spare lamp easily--although I guess you'd also need an allen wrench! LOL!

OK. So that's the front end. The battery pack is, as BN mentioned, 8 Sanyo Eneloop AA NiMH cells that have been hand-soldered into a 2x4 square pack (2 cells long and a 4 square cross-section). This pack just fits into the TL body as long as you forgo the mating snap harness battery pack connection, and simply directly solder the pack leads into the switch-core.

The switch core gets a complete re-wiring and re-purposing with the switch used only to apply or remove control power to the Willie Hunt LVR3K PWM regulator. This means that the power FET does the heavy lifting, and provides an extremely low resistance on-switch for the light.

I designed this light for TigerLight while I was a consultant for them, and I dearly wish that it had gone into production and been widely available, but the cost was too high for the expected interest, even given that we would have been able to greatly reduce the labor needed to assemble one.

For myself, I agree with BN's comments about the total package. It's a very appealing light, on the whole, as it is rechargeable, long-running, fully regulated, small (for the FBOP non-pepper spray body, anyway), rugged, bright (with the WA1111), and can sit idle for many many months with little to no loss of charge or performance, thanks to the eneloop technology.

The only draw-back that I notice is that when grabbing the light in the dark you have to find the switch location before you can turn it on, whereas with something like the M6, with the switch at the very end of the light, you always can access it in an instant. A small draw-back, perhaps, but not insignificant. Ah well. No light is perfect.

Anyway, thanks again brightnorm.
 
Re: Preeminent Incandescent light of its size: The TL-R11 reexamined:

Update to my review:

Jim has informed me that the TL-R11 can be fast-charged by a simple mod of its standard charging harness with banana plugs which plug right in to a Hitec (or other?) charger.

That makes a great light even greater.

Brightnorm
 
Re: Preeminent Incandescent light of its size: The TL-R11 reexamined:

Use my TL-R regularly. Of late, I've been running the stock Gen4 LA for the extended throw and runtime. Of all the mods and lights that have come through my hands, the TL-R continues to have "legs" and has stuck with me for quite awhile (in "flashlight years").

The SL-35 LA can be used as well; the softstart and constant voltage of the TL-R allows it to be used without flashing. It is very bright and white in this config.
 
Re: Preeminent Incandescent light of its size: The TL-R11 reexamined:

I found one of JS's old posts about the SL-35X:

...As far as the SL-35X at 6.0 volts, I seem to remember someone saying it was a 400 lumen lamp assembly, but I don't remember who said that or where I read it. My ballpark torch-lumens figure for the SL-35X is 560 lumens or around 750 bulb-lumens. Just a guess, though. My experience with an over driven 1111 (7.2 volts drive vs. 6.0 volt design) bears out this estimate, because I find the 35X to be comparable to the 1111 in terms of both output and wattage. The 1111 is slightly higher wattage, but not by much (a watt more at most) and the WA re-rating formulas yield 880 bulb-lumens at this drive....

Can you describe the difference between the SL-35X and the WA1111 in terms of brightness and whiteness, diameter and throw? It must be pretty impressive at 7.2 volts.

Brightnorm
 
I have had the TL-R11 for about 1 month now, charged only once when I first got it, used a few minutes a day for maybe 20+ days. Today did some ceiling-bounce comparisons with M6-R, M6/6xcr123s and TL-11 and it has completely maintained its regulated brightness. Also, those Eneloops really retain their charge, almost like lithiums.

I'm looking forward to getting the quick-charge harness from JS which will permit the TL-R11 to use the regular TL charging cradle but will hook directly into my HiTek charger.

I'm so happy with this light, and it's surprisingly "carryable". I EDC'd it for hours in the Blackhawk M6 holster with no discomfort.

Brightnorm
 
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Re: Preeminent Incandescent light of its size: The TL-R11 reexamined:

I found one of JS's old posts about the SL-35X:



Can you describe the difference between the SL-35X and the WA1111 in terms of brightness and whiteness, diameter and throw? It must be pretty impressive at 7.2 volts.

Brightnorm

BN,

The WA1111 throws considerably better than the SL-35X, but is the same whiteness. The SL-35X is very smooth and very very white. Maybe even whiter than the WA1111. It's also every bit as bright as the 1111, I suspect. The reflector has a micro-stippled surface that diffracts the light on a very small scale, washing out almost all the artifacts from the filament, but at the expense of throw. It's a neat LA, but not one I suspect that you would like, putting a premium on throw as you do.

Myself, I prefer the WA1111 in a LOP or MOP reflector, with a SureFire type beam/focus to it, but the 35X LA is definitely neat and fun to use, especially around the house and yard.
 
I am actually planning on the TL for a possible new duty light and this set up sounds incredible. I must say at one time I was skeptical of the TL due to my perceived bulk of the light. I was able to finally handle one in person that belongs to a co-worker and it is really a well built light and not as large as I once thought.....it was the video that really sold me.....you know the one of the man beating the crap out of his TL and it never went dim.

I was so impressed with that video I changed my mind on the spot about the TL. I am curious if this set up on the TL is as rugged as the original? I do not know much about incandescent lamps however I do know I have had others blow when dropped while powered up. The video showed the man actually throw his TL (maybe 30 feet) while it was powered up and it never failed.

Ok from what I gather on here brightnorm this light you have is a standard short body TL with a different battery set up and WA111 lamp. Can you say if you believe this set up to be as tough as the original configuration? In the original TL (maybe JS can help me with this part)......is it the build of the light that makes it so very rugged or is it the factory lamp that makes it do so well.

I also cant find that video of the TL but it was incredible none the less. I think it even showed the salesman throw the light in the air and whack it with a ball bat. The light was on the entire time and again never once failed.
 
Robo,

I don't consider myself qualified to state how rugged the TL-R11 is for your professional use, either in terms of the battery/regulator setup or the lamp. From my cilivian point-of-view it is extremely rugged.

You should know that the battery system with regulator is fixed in place and isn't user-replaceable, though Jim can probably do it if necessary. However, with a claimed 1000 recharge cycles that may not be a problem for a while.

Here are Amazon Eneloop user reviews, they are pretty impressive

http://www.amazon.com/review/produc...cm_cr_acr_txt?_encoding=UTF8&showViewpoints=1

JS would be the one to answer your questions.
If you think the light from the regular Tigerlight is bright, you're in for quite a surprise from the TL-R11!

Brightnorm
 
Robocop,

The ruggedness of the TigerLight comes mainly from the shock absorbing rubber gasket that surrounds the reflector / lamp module. This does not change in one of my custom TigerLight lamp modules: there is still the rubber gasket (sometimes called the rubber hose) surrounding a lamp module. You can read more (and see more) about the design of the TL in my thread The complete guide to the TigerLight. The switch core of the TL-R is rewired and gets a regulator circuit board added to it. Fortunately there is just enough room to do this. All joints are soldered, and the regulator itself is very rugged, so that area is still just as rugged.

The battery pack of the TL-R, however, is end-to-end soldered, and the kind of mistreatment you see in the video could end up breaking a solder joint. This wouldn't immediately cause it to stop working as the compression from the rubber gasket would maintain electrical contact at all joints, and the tinned copper braid jumpers from stack to stack would be very unlikely to get broken. However, over the longer run, it would end up messing up the light and it would eventually stop working, I suspect.

So, the TL-R is maybe slightly less rugged than the stock TL. Oh, also, I forgot to mention the lens. The high powered custom TL's require glass lenses as the beam would melt the lexan stock lens. And a glass lens is obviously not too hard to break. So there's that as well.

But in any case, while you may not want to beat the thing with a baseball bat, the TL-R is still very very rugged, and would have no trouble taking a drop onto concrete while running. You might be somewhat more likely to break the glass lens, although, I should point out that it is surrounded by a rubber shock isolation gasket. (It's the SI TL UCL from www.flashlightlens.com). So it would probably take a direct hit to break it, I'm guessing. Anyway, I'm rambling. Point is that it's rugged, but not as rugged as a stock TL, and not as rugged as a SureFire M6, for example, which has a much more sophisticated and effective shock isolated head. But for more info on the TL, check out the link I posted above.
 
JS, how many TL-Rs are there out there? We should have a brotherhood or something.

I'll start.

I am a TL-R owner; club member #1!

:tinfoil:
 
Errr. Let's see:

Michael Teig.
Phaserburn
SilverFox
josey
milkyspit
brightnorm
Jerimoth
me (although I haven't finished building mine yet. LOL! But I have the parts all ready to put together).

Actually, the design belongs to TigerLight, as I made it for them while I was a consultant for TL. If you've ever seen the TigerLight Upgrade Thread, and it's part 2: the next generation of TL upgrades (or something like that), then, now you know what the next gen was/is: the regulated TL. The plan was for TigerLight to make these as a high end special light. But, alas, the cost of quality cells, PWM regulator, WA1111 lamps, and so on, meant that it never got off the ground for fiscal reasons.

I know that the demand would have been there, and I'm disappointed that we didn't see the birth of another regulated incandescent light in the flashlight industry, but, oh well, what can you do. I'm still pleased with the Gen 4 LA and premium pack that I managed to make happen while I worked for them.

For the record: I no longer work for TL, although Michael or Eric call me up from time to time, and I maintain the custom TigerLights of mine that Michael has in his possession. Most recently, he forgot that the battery pack in a regulated TL is hard wired in, and ripped it out from the switch core. Yup. I got the pieces in a box. LOL! Michael does say that other than the Tiger85, with its WOW! factor, the regulated TL is the one people most like and admire.

Oh, and also for the record, I made it a part of my contract with them that I could continue to make and support TL mods in small numbers here at CPF. So the regulated TL's I have made are not a violation of any law or ethical code.
 
Thanks for the detailed reply JS and yes it is a shame this design did not become a reality for TL. I have just read through some old threads and I like the standard version with upgraded factory lamp.....I never paid much attention and was unaware TL had made many improvements to their line up. I really am considering purchasing a standard factory version as again that video of the light simply amazed me.
 
Jim,

Do you by any chance make a regulated Tiger 85? If so, what sort of fully regulated runtime is possible?

Brightnorm
 
brightnorm,

I had the design laid out for one. It consisted of a 12 cell 4 stack of 3 2/3AA NiMH pack and an LVR3K regulator set at 10.8 volts instead of 7.2 volts, and I did a back of the envelope calculation of the fully regulated runtime, but I can't remember what the result was. It's in one of my notebooks somewhere. It'd be one heck of a light, that's for sure. The issue is the 2/3AA cells. Not common, by any stretch, and the high current ones (RC cells) aren't high quality long-term, not like the Sanyo cells are. So I never made one. Plus, you'd only be able to run the 1185 in that light.
 
Thanks for the detailed reply JS and yes it is a shame this design did not become a reality for TL. I have just read through some old threads and I like the standard version with upgraded factory lamp.....I never paid much attention and was unaware TL had made many improvements to their line up. I really am considering purchasing a standard factory version as again that video of the light simply amazed me.

Robo,

In addition to the TL-R11 I have a regular Tigerlight with upgraded battery back, also running the WA1111. Even though it's not regulated it is still an impressive light. I' ve also run the latest (as of last year) standard lamp with the upgraded battery pack and it is also a superior light.

I agree that its is a shame that the TL-R11 never made it into production. I suspect that Tigerlight could have presented it as a super-premium light that would have had enough of a market, even at a premium price, to make it economically viable.

Brightnorm
 
Actually, the design belongs to TigerLight, as I made it for them while I was a consultant for TL.
is this why you have not been able to get too specific about the LVR3K and it's integration (pictures)?

Oh, and also for the record, I made it a part of my contract with them that I could continue to make and support TL mods in small numbers here at CPF. So the regulated TL's I have made are not a violation of any law or ethical code.
Or maybe you can? I'd really like to build a TL-R myself, and have everything I'd need to do it except for the proper regulator.

~Dougk
 
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