Quick Fix For Improving Filament Alignment

Illuminated

Enlightened
Joined
Oct 26, 2002
Messages
886
Location
Tipp City, Ohio
I've accidentally discovered a way to correct bad filament alignment on PR-based Krypton/Xenon type lamps, and thought others might benefit from this.

While attempting to install a new XPR3 Xenon lamp in one of my *ag*ites, I managed to drop the lamp onto hard concrete from about waist level. While it didn't break, it definitely knocked the filament supports way off to one side. C*#P!

I thought to myself that if this could happen so easily, there must be a way to "knock it back" into position.

I simply held the lamp firmly by the base and sharply "flicked" the glass globe with my fingernail, applying the force perpendicular to the plane of the filament supports.

Seeing that it did in fact move a little, I proceeded to flick it some more, checking repeatedly to monitor the movement. At one point it went beyond center, so I rotated the lamp 180-degrees and flicked it again. I was just "eyeballing" the alignment until it looked good.

Once installed, the lamp produced a decent beam. I have since done this to other similar lamps with bad alignment, and acheived good results.

I have even done this to "fine tune" lamps for better results.

I'm not sure if this would work with Halogen lamps, as the one's I have look like they have much stiffer filament supports (and they haven't needed it).

One other trick I've done for lamps with misaligned globes that couldn't be centered in the lampholder was to hand-file the flange to allow a little more lateral movement in the holder. The metal is nickel-plated brass (I think) and files rather easily. The more difficult part was holding the lamp while filing.

If none of this is new to anyone else, then please disregard. It worked well for me...

John
 
thanks john
smile.gif
instead of flicking the bulbs with my fingernails i just used to bang the head of the maglite on a carpeted floor (to avoid breaking the tiles and denting the light) until the neighbours downstairs complained
tongue.gif
 
Ah, wonder if this will in any way, cause the life of the lamp to shorten...
 
Nerd,

I can't say what (if any) negative effects this might have on the lamp.

I can say, however, that so far I haven't had any problems. I figure that if this works at all, at least I can now use an otherwise unusable lamp, so I'll take what I can get...

John
 
Illuminated,
I assume you have the newer PR bulb where one of the filament holders does not extend to the point of the glass bulb? I believe the PR type bulb was originally designed with the longer holder to keep the filament precisely aligned. It appears the bulb manufacturers are savings a few cents by leaving out this feature. Kind of defeats the purpose of the whole PR (PRe-focused) advantage.
Kirk
 
Kirk,

Yes, my lamps do not have that feature. I forgot that they used to make them that way - I can't remember the last time I saw one of those.

John
 
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