Surefire L7 SSC P7 mod

monkeyboy

Flashlight Enthusiast
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This is my Surefire L7 mod using a C-bin SSC P7 emitter from DX and AMC7153x8 driver from Kaidomain.

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I've removed the stock heatsink, machined away some of the aluminium fittings and enlarged the hole for the larger LED using a combination of dremmel and drill. The aluminium heatsink was machined also using the dremmel and drill technique. It's hollowed out slightly to house the 7135x8 driver and the spring contact comes from the stock spring assembly. This custom LED module is glued directly on to the (part on the left) with Arctic Silver epoxy so will probably be difficult to remove.

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This is the completed L7. I was lucky enough to get hold of the custom Silverfox B90 replacement pack using the GP 3700mAh "SP" Nimh cells (also shown in the picture). This has about twice the capacity as the stock NiCd pack.

Now for the comparison beamshots

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Left: quad cree Q5 driven at 825mA with Fatman driver
middle: Surefire L7 with SSC P7 and 7135x8 driver
right: Fenix L2D rebel 100 on turbo

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(-1 EV)

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(-3EV)

Hot off the charger, the L7 mod is a little dimmer than the quad cree but much brighter than the Fenix on turbo. After about 5 mins, the L7 dims to somewhere in between but still remains significantly brighter than the Fenix. The AMC7135x8 driver does not appear to maintain perfect regulation but it's certainly much better than direct drive.

The beam pattern does have decent throw but there's a noticeable doughnut hole. I can live with it though.

I'm getting about 1hr 30min with the Silverfox battery until the output starts to dim noticeably. I'm sure it will run for a while longer in moon mode but I don't want to run NiMh down too low. The capacity should improve slightly after a few more cycles since I haven't used my Silverfox packs for a while.
 
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What kind of Amps you pulling with the Kai AMC7135x8?

With the battery pack charged and left for 3 days; after about 15 mins use, I'm measuring 1.6 amps (from the battery). Hmm... not so good. It is noticeably brighter hot off the charger though.

I'm starting to think the AMC7135 is not so good.
 
With the battery pack charged and left for 3 days; after about 15 mins use, I'm measuring 1.6 amps (from the battery). Hmm... not so good. It is noticeably brighter hot off the charger though.

I'm starting to think the AMC7135 is not so good.

What kind of voltage is the pack running? Should be above 3.6V under load.
 
What kind of voltage is the pack running? Should be above 3.6V under load.

Voltage under load is a bit awkward to measure due to the design of the L7 but I'm pretty sure the AMC driver is to blame. These are RC cells designed for high current use so should have little voltage drop under these small loads.

I think that Vin needs to be quite a bit higher than Vf of the LED (@2.8A) in order to maintain 2.8A.
 
Voltage under load is a bit awkward to measure due to the design of the L7 but I'm pretty sure the AMC driver is to blame. These are RC cells designed for high current use so should have little voltage drop under these small loads.

I think that Vin needs to be quite a bit higher than Vf of the LED (@2.8A) in order to maintain 2.8A.

AMC7135s drop about .14V.
 
Do you think a lower voltage bin LED will do the trick? "I" bin perhaps? or maybe I'll wait till the H bins come out.
 
OK, so I've replaced the emitter with CSXOI (I voltage bin) and it doesn't look any brighter at all :thinking: the tint is better though.

BTW, The DX mounted emitter is reflow soldered to the PCB and is a major PITA to remove :mad: I removed what I could with pliers then had to grind the rest of the LED off with a dremel. It looks like a bit of a mess in there now.
 
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