The Fog Chamber flashlight tests....

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I have a small "fog chamber" that i've mainly used to test the supposed rust-resistance of knives, and in particular, the Spyderco Salt series, the Salts *ARE* truly rust-proof, not rust resistant, rust *PROOF*

the fog chamber is a 2.5 gallon aquarium with glass lid, inside the tank are two ultrasonic foggers, the fog created is *thick* and *warm*

my nastiest test was last year, when I took some rock salt and dissolved it in water to the hypersaturation point, the water could not hold any more NaCl, then fired up the foggers

total time to rust for a plain-jane "Stainless steel" knife? 30 minutes to spotting, actual rust in an hour, failure in 8 hours
total time to rust for a Salt series? two *weeks* without a single speck of rust, nada, nothing
(the posts are still there on the Spydie forums, I go by MacTech there too....)

anyway, the fog chamber has been sitting unused for almost a year, so I figured I'd get some use out of it again, but this time, I'll test *flashlights*

first victim is an Energizer Hard Case Professional 2AAA Cree "Inspection light", just a basic plain jane 2AA with an XR-E emitter in a smooth reflector (about 3/4" across)
I really don't like this light, it has a horribly artifacty beam, and the head is potted so I can't frost the reflector, to make it usable, I have to jam a SureFire F04 Beamshaper on it, at which point it becomes a rather nice little flooder

Eveready *claims* it puts out 30 lumens, maybe at the emitter, but all I can say is that my Arc AAA-P and Fenix L1P outperform it in both brightness and beam quality, yes, an "angry blue" Arc 5MM LED has a smoother beam pattern, and the L1P is much brighter

The test has been started at 9:00 PM EST, 12/12/07, this test will evaluate the battery runtime and water resistance of this light, and will end once the batteries have depleted, I figure fog to be a nasty test in that the water vapor particles are tiny and might be able to work their way past the o-rings

I will say this, the 2AAA Eveready does appear to be durable, it has an o-ring sealed tailcap, and head, the bezel both screws on and is secured by 3 phillips screws (#0 jewelers )
if it passes the fog test, I'll then try the "drop it from the second floor while it's on" test, then the "drop it down the stairs" test, but since the light has so little mass, it may have to be a "throw it down the stairs" test....

I think the next couple victims will be a 3AA MiniMagLED, maybe a Solitaire and/or stock incan 2AA MM, and maybe my Lighthound Cree equipped SF 6P.....
 
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We may have had our first failure at 53 minutes in, I just glanced over, and output has dropped 90%, performing an autopsy as we speak....

well, the final autopsy....
minor water intrusion in the head, the reflector has a hazed area near the outer rim, the lexan window is merely a press-fit, some fog clearly got past the window and condensed on the reflector wall, however, no evidence of water on the emitter or the circuit boards behind it, there appears to be minor water intrusion around the rubber switch boot, but that might just be due to the thin rim between the outer chrome plastic trim pieces

no water intrusion in the tailcap

and considering I used this light in the shower this morning, about a 30 minute shower, most of that time submerged in hot, soapy water, I'm surprised that water got into the light in this test, but then again, fog particles are a lot finer than water from a showerhead

the batteries (brand new Energizer alkies) ZTS'ed at 100% when the test was started, they now read 40%, less than an hour of runtime to 50%, and with a power-efficient Cree XR-E, this is truly pathetic performance

final diagnosis, extremely minor water intrusion, this light is splashable, and can resist short submersion, but the runtime *SUCKS*!

edit- something appears to have gone wrong, even with fresh batteries, overall output looks to be down about 20%, something definitely broke inside it, oh well, time to finish the job of destroying it, as it's a pathetic light anyway, I'll just harvest the emitter and use it for something else.....
 
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No idea why output dropped, the fog must have penetrated deeper than I thought

Hmm, what light to test next, perhaps something indestructible, like, ohh, my Inova X5?, do I want to risk destroying a *good* light?.....

what the heck, it's got a lifetime warranty, if worst comes to worst, I can get it replaced by Inova....

Inova X5 placed in chamber at 10:35 PM EST 12/12/07, batteries ZTS at 100%
 
keep us updated on that inova they say they are built like tanks i wonder how well tanks do underwater...:naughty: and can we get some beamshots im sure beamshots in fog would look cool!
 
Very interesting !


Thank you for sharing this info with us. :thumbsup:

_
 
Sometime in the night, the Inova went out due to depleted batteries, but other than that, it was undamaged, no water intrusion anywhere, the battery chamber was bone dry

this was the latest model X5 with the Nichia CS LEDs, the new X5's have a shorter runtime than the original, I believe Quickbeam estimated their runtime at around 8-10 hours, not the 20 hours of the original gen-1 model

Pictures inside the fog chamber really wouldn't work, as the fog is so thick that the beam profile becomes nothing more than a white blob of light

temps inside the fog chamber are also quite high, into the 90's at least, so it's a highly reactive warm fog

so far;
Eveready Hard Case Pro 2aaa Cree - failed in under an hour
Inova X5 - unaffected, passed with flying colors
 
Wow nice would be great to test some common lights around here.

I wonder if certain manufacturers would be willing to send samples to test as well.
 
I'm amazed with the new kind of torture you have found!
I recently read someone writing something along the lines of "We're always happy to see torches tortured in a new way" Good work!
 
Great thread! An inspired idea to torture bad lights to destruction - I can almost picture you standing over that hated Energizer as it corroded visibly in the fog, rubbing your hands in satisfaction and an evil grin on your face, lol...

Hot salty fog will indeed be a severe test - it will penetrate everywhere it can. The salty moisture will corrode and will also be a good electrical conductor, so you can expect shorts in circuit boards, wiring etc.

Any light that passes this test will be about as weatherproof as anyone could ask for.
 
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