Hi guys,
I just wanted to share a pic of a couple first article sample clips I got the other day. I get these in a bent and semi-finished form. I have to form the radius for the "saddle" mount on the light as well as bead blast the clip. With my current and primitive tooling, I won't consider doing this final work in any numbers. There is also the issue of drilling and tapping the light which is not trivial unless some jigs were made.
I am still trying to figure out how to deal with the issues mentioned above. The clip shown on the A-19-2x123-F is the part I have chosen to go ahead with. I want to explore these clips further and frankly, as I get it with the flat mount, it seems to be worthy of at least a modder's status and possibly a part worth considering for a pocket knife. /ubbthreads/images/graemlins/icon3.gif
I selected the clip with the window partition that is at the max height and bend of the clip as the way to go because this will provide a lanyard, nano clip, or split ring attachment point if desired with the least encrochment on the function of the clip.
The 2x123-F tube could be blind drilled and tapped with the proper equipment or carful machining. I opted for through drilling and tapping as this light is a Nichia 395nm UV number and I will be using it in my shop and not out in any nasty weather. I suspect that proper thread sealing on the screws would preclude anything but water under pressure from causing any trouble anyway. /ubbthreads/images/graemlins/icon3.gif
I got the HDS basic light from Lisa on the forum and it is really a great and impressive example of beyond state of the art electronics as well as very well thought out packaging and design, IMHO, with one blaring exception! Forgive me but the clip that came with the light had me in stitches! /ubbthreads/images/graemlins/blush.gif It's memory is worse than mine!!! /ubbthreads/images/graemlins/icon15.gif I used an existing tapped hole for one mount point and then blind tapped an additional hole. (didn't want to go through into the reflector! /ubbthreads/images/graemlins/grin.gif )
I just wanted to share a pic of a couple first article sample clips I got the other day. I get these in a bent and semi-finished form. I have to form the radius for the "saddle" mount on the light as well as bead blast the clip. With my current and primitive tooling, I won't consider doing this final work in any numbers. There is also the issue of drilling and tapping the light which is not trivial unless some jigs were made.
I am still trying to figure out how to deal with the issues mentioned above. The clip shown on the A-19-2x123-F is the part I have chosen to go ahead with. I want to explore these clips further and frankly, as I get it with the flat mount, it seems to be worthy of at least a modder's status and possibly a part worth considering for a pocket knife. /ubbthreads/images/graemlins/icon3.gif
I selected the clip with the window partition that is at the max height and bend of the clip as the way to go because this will provide a lanyard, nano clip, or split ring attachment point if desired with the least encrochment on the function of the clip.
The 2x123-F tube could be blind drilled and tapped with the proper equipment or carful machining. I opted for through drilling and tapping as this light is a Nichia 395nm UV number and I will be using it in my shop and not out in any nasty weather. I suspect that proper thread sealing on the screws would preclude anything but water under pressure from causing any trouble anyway. /ubbthreads/images/graemlins/icon3.gif
I got the HDS basic light from Lisa on the forum and it is really a great and impressive example of beyond state of the art electronics as well as very well thought out packaging and design, IMHO, with one blaring exception! Forgive me but the clip that came with the light had me in stitches! /ubbthreads/images/graemlins/blush.gif It's memory is worse than mine!!! /ubbthreads/images/graemlins/icon15.gif I used an existing tapped hole for one mount point and then blind tapped an additional hole. (didn't want to go through into the reflector! /ubbthreads/images/graemlins/grin.gif )