matrixshaman said:
I think switch technology is very SADLY LACKING in most lights. And it ain't rocket science...Twisties IMO are not more reliable than a well made switch...Twisties wear out the threads on your lights grinding away at the aluminum threads, sometimes put undue pressure on a PCB and wear it's thin tracing material out long before a switch would wear out.
Agree 100% matrixshaman.
Some people don't like to acknowledge this fact, but it is reality nonetheless. Every time a twisty switch light is turned on, threads are subject to wear and tear!
Multi-level twisty threads suffer even worse erosion, being subjected to to wear and and tear every time the output level is adjusted.
Twisty light O-rings suffer gradual wear during switching operations. If exposed to gritty contaminants, twisty switch light O-rings can erode rapidly, possibly leading to loss of waterproof integrity of the light.
Environmental contaminants - sand, mud, fine clay particles, pocket lint, generalized crud - WILL work their way into twisty switch threads. This accelerates wear and will cause harder twist action. If not cleaned out in time, twisty switches may jam up from contaminants.
I have experienced these failures with twisty switch lights used in dirty and wet environments: O-ring leaks, rough twist action, twisty jams, and even twisty freezes.
In some twisty lights there is additional wear between aluminum head and copper PCB traces. Corrosion due to electrochemical action between aluminum and copper is also possible here.
These wear issues may not be that important in keychain lights, if they are not turned on and off a lot. And, if they are not used where exposed to heavy doses of environmental crud.
However, I still maintain that a good clicky switch, like the one Mag uses, is more reliable overall than most twisty switches.