HELP 3-d maglite conversion

napalm-2002

Enlightened
Joined
Mar 27, 2001
Messages
405
Location
youngstown ohio the land of the mafia
this is my first conversion so i'm sort of "bench racing" the idea.If any of you are like myself we have a few 3-d cell maglites because of the good deal they are at the local Sams club.

i have a few sets of parts for the satcure kit but i think this will work just as good you guys let me know.

each cell in a d maglite are 1.5 v each.a std nichia 56oomcd led needs 4.5 v @40ma.so 3 d-cell batts @ 1.5 v each makes 4.5v.4 nichia's in parallel should be brite and last long.at least in theory.
what i don't know is will the led's pull too much amperage.the d cells should have plenty of power for the leds to eat.do i need a resistor or a diode.approx how brite would it be and how long would it last.

i have a lightwave 2000 with green leds it should be as brite as that at least.thanks guys and dont be afraid to get creative on me.i you give me a schematic i can build it!!!

i should have paid a little more attention in my high school electronics class for the theory.

thanks.MIKE
 

Steelwolf

Flashlight Enthusiast
Joined
Feb 6, 2001
Messages
1,208
Location
Perth, Western Australia
It's a wonderful idea and, I think, has been done before. You probably won't need any resistors. The Trek7 doesn't use any and powers 7 LEDs for about 40 hours. (And that's using C-cells.) You will probably get so much run time out of 4 LED 3 D-cell set up that the batteries will rot before you are through with them.

Be a little more daring.
grin.gif
Squeeze 30 LEDs in to the head, complete with reflectors. See if you can devise a way to focus it to gain a long throw.
 

napalm-2002

Enlightened
Joined
Mar 27, 2001
Messages
405
Location
youngstown ohio the land of the mafia
thanks Steelwolf if you know where i can get these real cheap let me know,otherwise i can't afford it.although maybe just maybe the gas bill doesnt need paid this month after all its hot in ohio this time of year.
grin.gif


but seriously where can i get those leds you speak of!!!
 
Joined
Mar 15, 2001
Messages
598
Location
Ohio
Mike,

My Hybrid Blaster needed a 0.3 ohm resistor to calm down the current. 20 LEDs and 3 D cells. It started OK at first, but after a short time, the current started to rise into the unhealthy range.

If you can get a diode with a 0.2v drop, that should be the equivalent to the 0.3 ohm resistor (0.7amp * 0.3ohm = 0.21 volts).

Let us know how it turns out.

You wanting LEDs cheap? I recommend www.whiteleds.net also. Paypal account helps, but I think he takes checks or money orders also.
 

Ant

Newly Enlightened
Joined
Mar 28, 2001
Messages
44
Location
Essex , United Kingdom
i could not find a 0.3 resistor ,not in Maplins book anyway.

Gadget , did you use a resistor or a diode ,which is best to use , and how do pick the right diode ,,,,

and how do you work out what watts the resistor has to be , i did read it once but did not right it down ,,,

Thanks Ant
 
Joined
Mar 15, 2001
Messages
598
Location
Ohio
Guys, sorry I didn't elaborate more.
You need a resistance value of approximately 0.3 ohms, or a drop in voltage of 0.2 volts or so.

You will have to experiment with different resistance values until you get the current through the LEDs that you desire.

To find a 0.3 ohm is tough, but you can use a few standard values in parallel to get the same effect.
This look familiar?
PARALLEL.gif


When resistors are joined in series, you just add them, but parallel uses the above formula.

So, if you take 3 standard 1/4W 1 ohm resistors and join them in parallel, you get one 0.333 ohm resistor that can handle 3/4 of a watt. At 4.5v, and .75 watts, the resistor bundle can handle 167ma.
Watts = Amps * Volts
or
Watts = Amps^2 * Resistance

If you need it to handle more current (like 10 leds at 35 ma each) you need it to handle 4.5v * 0.35 amps, or 1.6 watts. This would require 7 resistors in parallel (7 * 1/4 = 1.75 watts).

This is quite a few resistors, so I thought a diode might be a better choice. I can't recall how much voltage drop they have though. Basic diodes can usually handle about an amp of current. I think their v-drop is about 0.2 v.

My 20 LED light uses 3 D cells. If I run it without the resistor, it pulls 900 ma and slowly rises (heat problem). With the resistor, it runs at a steady 730 ma, about 35ma per LED. The battery voltage drops to 3.6 v under load so I'm dropping about 0.1 v over the resistor (3.5v to the LEDs). This is just enough to keep the LEDs from overheating and drawing more current.

Hope this clears things up a bit.
 
D

**DONOTDELETE**

Guest
You gearheads and engineers who insist on shoehorning a LED into a 3 cell MagLight are missing the whole point of a 3 cell MagLight.

IT'S THE POWER, STUPID!!!


You can run a REALLY bright lamp for 10-12 hours. If you want something that runs for weeks, get a 1.5V green Photon (put a 2032 battery in it instead of the two 2016s). Otherwise, you end up with something which has 1,000 times the weight and bulk and can stay on for even longer.

Jeez. You wankers keep this up, and I will start a petition to repeal Ohm's Law.
wink.gif


Walt
 

napalm-2002

Enlightened
Joined
Mar 27, 2001
Messages
405
Location
youngstown ohio the land of the mafia
hey Walt did you ever just want to do somthing bec you can?well i did enuff said?
i didnt bash anything you've done.i know there's more light to be made.maybe next i'll put streamlight lamps 10 of em in a maglite.that would be brite.

the question was not how brite it would be but that i wanted it.
cool.gif
 

The_LED_Museum

*Retired*
Joined
Aug 12, 2000
Messages
19,414
Location
Federal Way WA. USA
<BLOCKQUOTE><font size="1" face="Verdana, Arial">quote:</font><HR>Originally posted by Walt Welch:

Jeez. You wankers keep this up, and I will start a petition to repeal Ohm's Law.
wink.gif


Walt
<HR></BLOCKQUOTE>

Great! I'll get on the horn to the Daystrom Institute right away and let them know that Ohm's Law is in some serious danger.
wink.gif
wink.gif
wink.gif
 

StuU

Enlightened
Joined
Mar 13, 2001
Messages
647
Location
Virginia
Emergency! Emergency! Beam me up, Scotty. Ohm's Law is being cancelled on this planet. We can no longer exist here. Get us out quick!
 
Top