Other then field-testing, I'm on the original lamps for all SureFires apart from a P61 that went on the 2nd battery set in my M2 - I threw the M2 onto a pavement and the filament dropped off the pillars!
I've likely to have blown and damaged more lamps then all of you put together. The P61 is the most stable, along with the N2. The MN21 is tough too.
The worst for being knocked out of focus are the P60s in non-SAS Bezels (the G2 protects against this far better compared to the C2 in my abusive field-tests) and the MN15 that isn't the best beam shape to begin with, and from my field-testing is far more easily deformed compared to the N2 or MN16.
I am very pleased that the E2 and E1 are very tough, and stable lamps. As is the X80 in my 8NX that has been mounted on a drill several times. I damaged a couple B90s but the original X80 continues to hold up.
From my experience of field-testing SureFires in an abusive regime, the P61 is the toughest lamp.
So pointers though you should note:
If a bulb is going to blow, it is likely to blow within the first couple of battery cycles. Before going 'realworld' with a new lamp, I suggest you run a couple battery sets through it.
If you use a WeaponLight, I suggest you take new lamps to the range and training. If a bulb goes early, it goes in a safe environment. Also, it will help you practice to deal with replacing a lamp whilst you are using your weapons or switching to you backup SureFire and training with that.
The best way to prolong your lamp lives is to;
1) Buy spares, and keep them as close as possible (in Spares Carries if possible).
2) Do not use flat, low or dead batteries. Change the batteries when the light is no longer as good as it was with fresh batteries.
3) Never touch the lamps or expose them in a damp or wet environment.
4) When you drop a SureFire, inspect the impact zone for damage before you inspect the light.
I have talked to people that have used the same lamps in SureFires every night for years. To be honest, I do not worry about damaging or blowing a bulb.
If it happens, it happens. I have a backup SureFire, and spare bulbs.
I think that the "issue" is being hyped. Remember there are thousands of SureFires that don't fail every day. When a SureFire does fail, the owner is more likely to report it, and therefore, we hear and read of more failures then non-failures.
SureFire lamps are marvels of miniturisation. They perform through huge thermal and electrical gradients under very high pressure, in unforgiving environments.
The high performance has it's price, and I'm more surprised when they don't fail more often!
Al