Ti CR2 Ion XT MCR16 reflector implantation

ArsMachina

Enlightened
Joined
Apr 13, 2005
Messages
710
Location
Germoney
Hi,

the new CR2 Ion with Cree xre is just out and again I could not sit still but needed to spin one up with my lathe :)
Let's first talk the pics:

ionrefl_1.JPG


ionrefl_2.JPG


ionrefl_3.JPG


ionrefl_4.JPG


ionrefl_5.JPG


So what have I done?
I just put in a MCR16 reflector into the ION :)
First I thought it will be impossible and I will have no result than destroying my Ion head, because there is so few space in the head and nearly no possibility to turn down the already tiny reflector.
But by being very careful and doing more measuring than turning it finally worked out.
I downturned the relector as small as possible and I enlarged the hole in the Ion head just so far the threading stayed intact.
I can tell you there are just some few tenth of a millimeter Material remaining on both sides!
To get the LED into focus I also needed to shorten the head and to get a battery contact I needed to shorten the batterytube as well.
It was a terrible work and every second you are anxious that the material could break and will end all your efforts.
But the result is just wonderful as the Ion is not only a little bit smaller but also a lot brighter than before, by giving a wonderful beam with much more throw.
On the negative side the light is no longer waterproof as there was no space remaining for the o-rings in the head.

I will provide beamshots during the next days and no, I cannot offer this mod to the public ;)

Jochen
 
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coyote

Flashlight Enthusiast
Joined
Dec 10, 2002
Messages
1,057
Location
eastern oregon
Finally someone is making full use of the lens-opening area (factory design is too restrictive).

it's about time!!! excellent ArsMachina.

you said: "...and no, I cannot offer this mod to the public..." ah, come on! figure out how to make it waterproof and then start offering this as a mod. :dedhorse:
 
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bombelman

Flashlight Enthusiast
Joined
Aug 26, 2005
Messages
1,751
I knew this would get done sooner or later....
Awesome !

Question: You said there was no room for an o-ring, yet the converter sits deeper in the sink, you need to cut down the battery-tube to make battery-contact ? Please explain...

Cheers !
 
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kenster

Flashlight Enthusiast
Joined
Nov 6, 2005
Messages
2,095
Location
San Antonio, Texas
Looks like you ended up cutting everything very thin and I can see being a bit nervous doing this mod. Very nice job!:thumbsup:

Thanks for sharing your cool CR2-Ion mod!:)

Ken
 
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