Bearcat said:
do resistors consume energy, if so, how much?
Yes, they do - it's dissipated as heat. The amount of power a resistor dissipates is determined by the current flowing it, and the value of the resistor:
Power = Current(squared) x Resistance
For example, with a 36 ohm resistor and 0.03 amps of current,
Power = (0.03 x 0.03 x 36) = 0.0324 watts (or 32.4 milliwatts).
Are there any bright LEDs available that would operate off of 2 cells (3 volts)?
MAG-Light makes a 2-cell version of their 3 watt LED conversion bulb. However, it uses an oversized PR bulb base which doesn't fit many non-MAG flashlights, and also gets hot enough to melt plastic bulb holders. Cost is around $18 at Wal-Mart, etc.
The Super MJ LED (SMJLED) was an excellent PR bulb conversion for 2-cell flashlights that produced quite a bit of light on just 80 to 100 mA of current. Cost was around $7. Unfortunately, it is no longer manufactured, and the replacement version (SMJLED-II) has problems with a short life expectancy. The original version still occasionally shows up for sale on CPF - definitely worth keeping an eye out for.
Nite-Ize makes a low-brightness LED bulb conversion that will work with 2-cell flashlights (but is much brighter and more efficient in 3+ cell lights). It costs less than $9 at Target, Wal-Mart, etc.
Another option is to make your own bulb conversions. As mentioned in a previous thread, the Lumex SLX-LX5093UWC/C is a good LED for this purpose - In a 2-cell (3 volt) flashlight, it draws around 20 mA (direct-drive - no resistor required). It's not as bright as a PR-2 incandescent bulb, but will produce adequate light for a long, long time on one set of AA cells. It costs about 78 cents apiece in 10-piece quantities from
Digi-Key. (Digi-Key's part number for this LED is 67-1691-ND).
Also, there are still a few bare (unbased) SMJLEDs for sale from some dealers. This LED will operate OK from 3.0 volts, and is quite bright.
The Sandwich Shoppe still shows them in stock for $4.50 ("4-die", "uncut") apiece.
Finally, just about any of the new Cree XR-E high-power LEDs (or the similar Seoul Semiconductor P4 versions) have low enough operating voltages to produce a significant amount of light with just 2 cells (direct-drive/no resistor). They're very efficient (plenty of light for the small amount of current consumed), and don't get hot enough with just 2 cells to require any heat sinking. Look in the
Dealer's Corner section for good deals.