Thanks Peter. I appreciate the honest answer. RTV might work for static interfaces, but the weak link is usually the o-ring that seals the battery compartment. Even worse if the "switch" requires rotation of the head/barrel. I have had lights leak in all sorts of conditions. Leaks in fresh water are recoverable, if caught after the dive. A leak in salt water is a disaster. The batteries seem to liquify instantly, then digest the whole rig from the inside. Total loss. I just hate when that happens!
If you ever get caught up with demand, please consider a beefed up version for diving. The cave divers would go crazy for it. As Graham mentioned, we need reliability well beyond 100 ft. The mixed gas crowd is working beyond 200 ft. In the mean time I will try to figure out how to convert a UK SL4 to LED duty.
gerG