With parts curtesy of Peter, I had some AE sized packs made up out of AA packs. They're AA lin length, but larger in diameter by a few mm. I sent Peter the pics, but I don't know if he's made them available.
I'm running some NiMH cells in them which I salvaged from an old Nokia 2190 extended life battery pack. I've also been using some 1.4AH NiCd cells from the closeout radioshack battery packs that people were raving about a few months ago ($.99(USD) for a 2x2x3 pack of 1.2Vx1.4Ah AE cells. Not bad. 7.2V, 2.8Ah if you need that--or just a bunch of cells if you have wire cutters.
I'm very happy with the packs--the machine shop did a great job on them. They do lack the chemcote, as I have no way of applying that to the newly machined surfaces, but that doesn't bother me. I've even ordered a new SLS Red-Orange HD to use the second pack with.
Thanks goes to Peter for the 'blanks' and this wonderful light to use them with.