Cristoph,
Yes it is bad to take off the bezel.
It is very easy to get dust and debris in the optic, and it is nearly impossible to clean it out. You will have specks of dust in your optic.
That makes the light an instant second.
Also it is a really big pain to align the LED and the optic. If your flashlight was a first, its a second now due to alignment.
You may re-assemble it with loctite, but it will be susceptible to flex-failure. We now (for rev1 and hybrid) use a conductive epoxy, and a painful grinding of the anodize on the bezel as a fix.
If you do try to glue it with the very expensive, remarkably messy, silver-filled epoxy, be careful not to get any on the traces or components. You can short out the board. Dont get any on the LED it will permanently damage surface, and it will become something we wouldnt ship.
If you'd like, you can send your flashlight back to us, and we can re-assemble it for you.
Light-headed, if there were a crystal lens for the light, it would already be in there. There are two optics made only for this led. One of them sucks, we use the other one. If you know of anything beter, let me know and our product will update.
Ken: you only have to clean what gets dirty. In a hermetic environment, what is going to decrease the function? There is no wear, no debris, no corrosion. If its not broke, dont fix it.
Rail: The guts of the LS are proprietary. Even if they are obsolete, they are still ours. I think you can respect that, professional to professional. Thank you.