Thanks for the replies.
I must confess that I don't see how cleaning the threads would make a difference. (The threads were greased lightly at the factory; I haven't added to that.) If it works normally in "high" mode, there must already be a proper current path.
No, that's only for high. There are two separate current paths in this light. When in high mode, the neg path uses the rim of the barrel against the outer edge of the driver board when you 'tighten' the head down. When you 'loosen' the head for
low, you break that circuit and the neg current path is made through the
threads. That change of path to the board is what puts it into the low mode. There must be good contact in the threads for the light to work properly. (on low) If the machining is just right, or actually, just wrong, you may loose slight contact and low mode may become intermittent.
Clean the threads, inside and out, with some alcohol and test her again. Hopefully that do the trick. :thumbsup: