In typical rookie fashion, I'm building a dyno-driven 3-cree setup for my winter/distance bike. I'm going to use Martin's circuit #10 (with the Hi/Lo switch), and build the circuitry into the same housing as the emitter/pcb/optic.
One question I've been unable to answer: housing material.
I've got access to lots of Grade-9 titanium tubing in appropriate diameters, with wall thicknesses running between .8 and 2mm. Building the optic/emitter/pcb and circuitry into this stuff will be very simple. What I don't know is whether or not the tubing will dissipate sufficient heat, even assuming that I build a good thermal pathway between the emitters and the housing.
My thought is to attach the PCB to a 10-15mm thick aluminum disc with arctic silver, and then anchor the disc to the inside of the housing with more thermal compound and machine screws. This ought to be a really good thermal path to the housing. The light unit will wind up being ~6" long, and the rear cover will be another aluminum disc, sealed with silicon this time.
Will this allow the housing to dissipate enough heat? Or is the wall thickness of the tubing too thin? There will be no standlight included, so Moving=lighting. As well, I see no reason not to seal and insulate the circuitry with tool dip or latex.
Thoughts?
Sarcasm?
Eamon
One question I've been unable to answer: housing material.
I've got access to lots of Grade-9 titanium tubing in appropriate diameters, with wall thicknesses running between .8 and 2mm. Building the optic/emitter/pcb and circuitry into this stuff will be very simple. What I don't know is whether or not the tubing will dissipate sufficient heat, even assuming that I build a good thermal pathway between the emitters and the housing.
My thought is to attach the PCB to a 10-15mm thick aluminum disc with arctic silver, and then anchor the disc to the inside of the housing with more thermal compound and machine screws. This ought to be a really good thermal path to the housing. The light unit will wind up being ~6" long, and the rear cover will be another aluminum disc, sealed with silicon this time.
Will this allow the housing to dissipate enough heat? Or is the wall thickness of the tubing too thin? There will be no standlight included, so Moving=lighting. As well, I see no reason not to seal and insulate the circuitry with tool dip or latex.
Thoughts?
Sarcasm?
Eamon