Wires for flashlights - how thick is enough?

Paul

Newly Enlightened
Joined
Dec 27, 2007
Messages
41
I working on a project that's going to use three drop-in modules (max 1amp from each I guess) and a power source with a voltage of 6V. Since I'm quite new to making my own flashlights, I'm a bit unsure how thick the wires I'm going to use should be. I'm considering using a 3.5 mm jack extension cable, but these seem to be quite thin. How thick should cables for such project be? Is it any disadvantages in choosing a thin cable?
 

Illum

Flashaholic
Joined
Apr 29, 2006
Messages
13,053
Location
Central Florida, USA
wire selection depends on what drive current your going to be working with. Generally under or equivalent to 2 amps 22-24 gauge is preferred.

I use 24 gauge on all hookups for fixed location LEDs, no far there has not been any issues:candle:
for reference, look up "wire gauge ampacity"
 

Paul

Newly Enlightened
Joined
Dec 27, 2007
Messages
41
Found a modem cable laying around that's 26 gauge. Suppose that one should be fine for my project. Thanks for the quick reply! :)
 
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