It appears my choice is an obvious one. I'll be ordering the Malkoff M60 drop in. Now what are my choices for upgrading to rechargeable?
- If you have the nitrolon bezel / nitrolon body (the G2), you shouldn't run the full-power Malkoff M60 for extended runs, the M60L would be just the ticket for ~140 lumens and ~4 hrs on 2xCR123 primaries.
- If you have the aluminum bezel / nitrolon body (the G2L and perhaps newer G2's?), the M60 will be borderline with regards to heat but should work (per an e-mail from Gene Malkoff).
Best configuration, if you don't have an all-aluminum 6P:
Run the full-power M60 in an aluminum bezel / nitrolon body, but with a (single) 1x17670 LiIon rechargeable for ~200 lumens (initial, with a graceful decline in output as the single LiIon cell is depleted). This will give you
FAR more useful runtime than 2xRCR123 LiIons.
I run my M60 on 1x18650 a lot and it's a great setup, I can't perceive any loss in intensity compared to running on 2xCR123 or 2x17500. DHart has measured M60 outputs on single (relatively large) LiIon cells such as the 18650 and 17670, and the output loss is on the order of 10-20%, but will give you
considerably extended runtimes (something like twice as long at near-maximum output, plus
hours of declining but still-usable output) and
less heat, enough to provide a slight margin of safety in an aluminum bezel / nitrolon host. Another option is the Malkoff M30 for the full ~240 lumens, but runtimes will be shorter (and the LED-killing heat may be too much in the nitrolon host). However, even the M30 on 1x17670 will give considerably longer runtimes than the M60 will on 2xRCR123, and will be just as bright.
No matter what LED module you use, one protected 17670 LiIon has ~50% more watt-hours than
two protected RCR123's, for the same overall length. Also, I've read posts about other LED modules doing considerably poorer on 3.7v compared to 5-7.5v, the Malkoff M60 is pretty good in this regard, running at 80-90% of maximum on 3.7v (depending on the physical size of the LiIon rechargeable - the larger cells such as 17670 and 18650 perform better because they suffer less voltage drop under load).
Read these threads for more info:
Using the Malkoff M60 (a two cell LED drop-in) with a single (large-capacity, protected) 3.7v LiIon cell, obtaining near-maximum output, extended runtimes, and a long, graceful decline in output upon cell depletion (instead of a rapid cut-out upon triggering of the cells' protection circuit).
http://www.candlepowerforums.com/vb/...d.php?t=227576
http://www.candlepowerforums.com/vb/...d.php?t=226590
http://candlepowerforums.com/vb/showthread.php?t=194879 (good Malkoff overview but also has some specific info on the M60 w/1xLiIon)
Edit: there is just
so much information in that last (long) thread I cited, I found that I had to re-read it a few times to absorb all the info there as I learned about Malkoff & LiIon options on CPF.
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