DIY MR16 With 3x Cree XP-G

cdw3423

Newly Enlightened
Joined
Apr 15, 2005
Messages
6
Location
Oklahoma City
I would like to build my own MR16 using 3 Cree XP-G LEDs.

From what I can gather. It looks like the best place to buy the LEDs on a MCPCB is from cutter.com.au. Is there another supplier in the USA that will sell these?

Also what about the MR16 Bulb housing to put it all in. Should I just get a halogen bulb take it a part and go from there or is there a better plan?

I am looking for this to be more of a flood than a spot. Probably 60 degrees or more. I may even just use the bare LED with no optics at all. I think that is 120 degrees?

I don't think I will be driving this at more than 1 watt per led. I may go to 2 watts. With the new XP-G is it going to be hard to fit enough heat sink into that size? Where I am planing on putting this I could easily have a very low flow computer fan to keep it cool if I needed to.

To drive it I plan on having an external power supply so I can dim more than one bulb. I am thinking of just using a power supply with a voltage close to what 3 LEDs in series need to drive at full power and simply using resisters to limit the current with a variable resister to dim it.

This is probably a discussion for a thread by it's self. But it seems to me that if you have a good voltage regulated power supply that is set near the voltage you need for the LEDs, a simple resistor to limit the current isn't going to be much less efficient than more complex buck current regulators.

Any suggestions on where to start would be greatly appreciated.

Chris W
 

nein166

Flashlight Enthusiast
Joined
Feb 16, 2006
Messages
1,575
Location
New York
Well this may help for a MR16.
http://www.dealextreme.com/details.dx/sku.15084
I bought this and measured the optic, the spacing is good for 3 XP-G on a Cutter 20mm Star wired in series.
Similar to the Endor Star of Rebel emitters
But you may need to add a spacer under the star to bring the LEDs up into the optic.
Never got around to ordering the parts from Cutter because I moved and don't have the track lighting anymore.

If you get the GU10 plugs out of the base and drill holes for this driver you could get it to work.
Fill the base with epoxy afterwards it helps with strength and heat transfer.
http://www.dealextreme.com/details.dx/sku.13555

My work here on the single LED versions
https://www.candlepowerforums.com/threads/208050
 
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