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hawkhkg11 said:
...Plus, the "...not all P60's..." thing kind of scares me too. Is this supposed to suggest that Surefire's products aren't consistent? I mean if you're going to pay $15 for a lamp from a premium brand company I would think the last thing on your mind should be "am I going to get a bad one?"
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hawkhkgll,
Those inconsistencies used to bother me until I found through experience that they really didn't matter in actual use. The important thing, as chamenos rightly points out, is that Surefire lamp assemblies are perfectly focused. That is the critical issue because it means that you are getting the optimum beam from your light. Surefire deliberately chose to produce a beam that was the best compromise between flood and spot. Exact shape can almost never be controlled because of filament inconsistencies plus fractional relationship anomalies between filament and reflector, which, when enlarged hundreds of time by the projected beam almost guarantees a somewhat imperfect result. Also, as Al points out, the more a filament departs from being a "point source" the greater the potential for variation.
Sometimes through very strict quality control and/or advanced design, filament position, size and orientation within the bulb envelope can be precisely controlled and the resulting beam can be virtually perfect. The M6/HOLA is an impressive example of this. I don't know how they do it, but to see it for the first time can be almost overwhelming.
Brightnorm