Techjunkie
Enlightened
Mag Rebel XM-L @5A super thrower - New Head!
This is a thread recovered from "the great crash". I've just recently modded this light again with a new head and reflector for even better throw. Check the posts from March 2012 below for the updates.
Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Techjunkie on 12-24-2010 02:42 AM GMT
:edit: indoor beamshot comparison added to post #14
I started a thread a few days ago about my first experiences with the CREE XM-L emitter and how I've been playing with putting them in various lights. This light is special and IMO deserves a thread of its own. A HD failure has kept me up all night running data recovery utilities and during long pauses between anything to click on, I built my new favorite flashlight. I've got to make this quick though, or I'll sleep through Christmas Eve...
Having discovered how awesomely overdrivable the XM-L is, I changed my original strategy for current regulation to use the same recepie as I have a few times with my SST throwers (links of those builds abound at my entry in the list your lights thread, which is linked to in my signature below). As with the SST builds, I'm driving the XM-L T6 in this light to 5A+ from two DX 20330 8.4V drivers in parallel, but this time I've gone for a Mag 2D instead of 2C/3C. As with the SST builds, I'm also using the Rebel reflector this time. The battery pack is two UltraFire 32600 LiFePO4 batteries (D-sized). They must sag like crazy 'cause I'm measuring much more draw at the tail than I do with two Sony 26650VT in the SST-50 version of this light. Either that, or perhaps the lower Vf of the XM-L allows it to draw more current from each driver than other emmiters I've tried, although I've never suspected these were somehow power (wattage) regulating, just current (amperage) regulating. I didn't measure current sent to the emitter with a clamp meter this time because I didn't experiment first, I just built. Next time I think of it, I'll test it with the same batteries in the SST build and comprare draw at the tail of each light.
Below are some pics of this and a few experiments that came before it. Not sure when I'll be able to do beamshots, but until then, you'll just have to take my word that my new XM-L thrower makes my SST-50 thrower look like low mode. They're not my usual quality 'cause my flash is broken and I'm really tired.
"light engine"
homemade starmount heatsink
finished product
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by LITE-BRITE on 12-24-2010 03:06 AM GMT
I've been wonder if the XM-L can handle 5amp draw. Nice to hear how this thing turned out.
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by ergotelis on 12-24-2010 05:22 AM GMT
i am currently building my new maglite mod with 2D rebel, 2x xtrar D size lions and the .50025 driver from dx. I think this one is more perfectly suited, not much over cree's specs, it gives to the led about 4amp max(some users reported 3,5amp , i will test mine and i will tell you!
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by Techjunkie on 12-24-2010 01:31 PM GMT
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by ergotelis on 12-25-2010 04:22 AM GMT
Well, i think i can mod this driver to give a bit more current, up to 4- 4.5amp and make it only 3 mode(without strobe/sos), will post when i have news!
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by M@wurst on 12-25-2010 04:12 PM GMT
super thrower?
any beamshots?
i have a 1D mag, 4.2a driver, mop reflector, maybe i need xm-l?
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by Techjunkie on 12-26-2010 12:48 PM GMT
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by M@wurst on 12-26-2010 02:56 PM GMT
maybe this would work too?
http://www.kaidomain.com/ProductDeta...ProductId=1730
where can i get a good xm-l? cutter?
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by SmurfTacular on 12-26-2010 06:38 PM GMT
That would work, but Im not sure if the XML is the best choice LED for aspherics. You should use a deep reflector that comes with the stock MagLED.
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by B6S4 on 12-26-2010 10:25 PM GMT
Care to share how you made that heatsink? Looks pretty interesting
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by Techjunkie on 12-27-2010 10:26 AM GMT
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by M@wurst on 12-28-2010 07:20 AM GMT
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by jasonck08 on 12-28-2010 02:45 PM GMT
They are in Rebel maglites (the newer LED ones). Maybe someone will sell you just the reflector though.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Techjunkie on 01-11-2011 08:50 PM GMT
Experimenting with new camera settings. Trying to show off the hotspot without completely darkening the photo. Not sure I achieved my goal, but here goes.
Target brick wall 30ft from camera and flashlights.
Exposure 1/80th second, F3.5, ISO 800, WB 5200K
Control: room lights on full blast (notice it looks really dark )
Control: darkness
P7 @2.8A 53mm MOP:
MC-E @3A 53mm MOP:
SST-90 @8.4A Rebel reflector:
SST-50 4500K @4.5A Rebel reflector <--former non-aspheric super thrower:
XM-L T6 @5A Rebel reflector <-- this new king of single LED, non aspheric, super thrower:
2nd runner up - XM-L T6 @5A Rebel reflector (slightly different tint and tighter focus):
The 1/80th sec. shutter speed has the effect of stopping down the photos to make everything look much darker than appears to the eye, but was the only way I could represent the hotspot without it washing out everything in it's path and bleeding into the halo and spill.
To get an appreciation for just how bright these are, consider how much brighter they appear than the Luminus emitters driven to the max and perfectly focused in the Mag Rebel reflectors.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by ergotelis on 01-12-2011 06:27 PM GMT
Hi, nice beamshots!What driver are you using?Also, did you make an estimate of max lux reading with xm-l in rebel reflector?Thanks!
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Al Combs on 01-12-2011 08:00 PM GMT
Ha, the king is dead. Long live the king. Very nice indeed. It's amazing that little LED blows away the SST-50. Hard to tell with the SST-90 since it looks like it has more spill than the XM-L. What did XM-L vs SST-90 look like in person? The pictures look very close which is incredible. Any problems turning blue at 5 amps. I like the fact that the XM-L has a much lower Vf that will allow a single Li-Ion and a linear regulator to reach full power. Thanks for posting.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by wechnivag on 01-12-2011 08:55 PM GMT
Very nice!! The SST 50 and 90 beamshots, you can still see the brick texture in the middle of the hotspot, while the XMLs are completely saturated.
The XML also seems to have a unique beam profile with the Rebel reflector. Before, I noticed that all lamtertian emitters (Lux, Rebel, SSC P4, XP-G, SST 50 and 90) have the very nice contrasty hotspot with a clean drop off to the spill. The XML has the secondary hotspot corona around the main super spot, before dropping into the spill.
Maybe it is just exaggerated by the camera picture, and does not look like that in real life.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Techjunkie on 01-12-2011 09:19 PM GMT
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by a4hope2006 on 01-12-2011 10:09 PM GMT
I've been checking out CPF for years now for advice, but never had the gumption or money to build my old 3d mag. This looks like exactly what i'd want to go for, so can you say, ballpark, what this build costs outside of the donor shell?
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by ma_sha1 on 01-13-2011 07:25 AM GMT
Nice beam shots!
My Mag 1D 4AA SST-90/8.4A/Rebel deep SMO does about 45-50K lux @ 1 meter.
Which is the only SST mag I have left among the manys that I've made & sold.
Based on Beam shots, I'd imagine XML/5A/rebel SMO could get to 70-80K lux.
I'll have to make one & measure the lux. It may possibly replace my SST-90
The only thing in favor to the SST-90 is the larger beam coverage, we'll see.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Techjunkie on 01-13-2011 05:45 PM GMT
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by a4hope2006 on 01-13-2011 09:50 PM GMT
Thanks for the info. I had figured that many different configurations were possible, and of course cost would vary. Probably not going to be able to swing that with the fiancee for a bit, at least until after the big day. I have seen a number of write-ups, from mag85's and p7 mods, and cost is never mentioned.
Must be a symptom of flashaholism, huh?
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by 350xfire on 01-13-2011 09:53 PM GMT
Is there really much light after 3 amps with this LED?
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Techjunkie on 01-14-2011 11:06 AM GMT
The last photo in this other shootout here is of a light using a T5 bin at ~2.8A drive current. Compared to the other pics above it, its hotspot is less intense. However, besides using lower drive current, it also uses a 52mm KD SST-50 SMO reflector that is more shallow than that of any of the deep SMO lights in the same comparison. If anything, all it really proves is that the XM-L is very impressive in just about any SMO reflector wider than 30mm and any drive current above 2A.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by FlashPilot on 01-17-2011 06:33 AM GMT
Techjunkie, thanks for the great write-up. Your XM-L Mag looks great! Concerning dx sku.20330, do you know of a switch that could turn one driver and then both drivers?
Modes:
off
low
high
Even if I couldn't use the stock Maglite switch, that would be OK. That, or can a single pot be used to dim both drivers?
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Techjunkie on 01-20-2011 07:30 AM GMT
The DX drivers control the current output by using surface mounted sense resistors. I sometimes modify the values of those sense resistors by replacing them or adding others to them in parallel. I suppose you could add an external pot in place of them, but I've never tried so I can't say for sure how that would go. If I were to experiment with something like that, I'd probably start out with DX's 6.5A SST-90 multimode board and bypass the modes instead of using dual 20330 boards.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by absolutely on 02-03-2011 08:01 AM GMT
Thanks a lot for the review and you are awesome for posting the pic's.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Scattergun on 02-04-2011 12:42 AM GMT
Very nice light! Did you trim the reflector to get it into optimum focus?
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Techjunkie on 02-04-2011 07:18 AM GMT
This is a thread recovered from "the great crash". I've just recently modded this light again with a new head and reflector for even better throw. Check the posts from March 2012 below for the updates.
Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Techjunkie on 12-24-2010 02:42 AM GMT
:edit: indoor beamshot comparison added to post #14
I started a thread a few days ago about my first experiences with the CREE XM-L emitter and how I've been playing with putting them in various lights. This light is special and IMO deserves a thread of its own. A HD failure has kept me up all night running data recovery utilities and during long pauses between anything to click on, I built my new favorite flashlight. I've got to make this quick though, or I'll sleep through Christmas Eve...
Having discovered how awesomely overdrivable the XM-L is, I changed my original strategy for current regulation to use the same recepie as I have a few times with my SST throwers (links of those builds abound at my entry in the list your lights thread, which is linked to in my signature below). As with the SST builds, I'm driving the XM-L T6 in this light to 5A+ from two DX 20330 8.4V drivers in parallel, but this time I've gone for a Mag 2D instead of 2C/3C. As with the SST builds, I'm also using the Rebel reflector this time. The battery pack is two UltraFire 32600 LiFePO4 batteries (D-sized). They must sag like crazy 'cause I'm measuring much more draw at the tail than I do with two Sony 26650VT in the SST-50 version of this light. Either that, or perhaps the lower Vf of the XM-L allows it to draw more current from each driver than other emmiters I've tried, although I've never suspected these were somehow power (wattage) regulating, just current (amperage) regulating. I didn't measure current sent to the emitter with a clamp meter this time because I didn't experiment first, I just built. Next time I think of it, I'll test it with the same batteries in the SST build and comprare draw at the tail of each light.
Below are some pics of this and a few experiments that came before it. Not sure when I'll be able to do beamshots, but until then, you'll just have to take my word that my new XM-L thrower makes my SST-50 thrower look like low mode. They're not my usual quality 'cause my flash is broken and I'm really tired.
"light engine"
homemade starmount heatsink
finished product
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by LITE-BRITE on 12-24-2010 03:06 AM GMT
I've been wonder if the XM-L can handle 5amp draw. Nice to hear how this thing turned out.
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by ergotelis on 12-24-2010 05:22 AM GMT
i am currently building my new maglite mod with 2D rebel, 2x xtrar D size lions and the .50025 driver from dx. I think this one is more perfectly suited, not much over cree's specs, it gives to the led about 4amp max(some users reported 3,5amp , i will test mine and i will tell you!
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by Techjunkie on 12-24-2010 01:31 PM GMT
That was me that reported 3.5A (I'm TorchAddict on DX). I had planned to use the same driver but after seeing the XM-L at 5.7A in DD, I couldn't bear to use that driver in this light. Plus, I didn't think all those modes were necessary. That was me that reported 3.5A (I'm TorchAddict on DX). I had planned to use the same driver but after seeing the XM-L at 5.7A in DD, I couldn't bear to use that driver in this light. Plus, I didn't think all those modes were necessary.ergotelis said:i am currently building my new maglite mod with 2D rebel, 2x xtrar D size lions and the .50025 driver from dx. I think this one is more perfectly suited, not much over cree's specs, it gives to the led about 4amp max(some users reported 3,5amp , i will test mine and i will tell you!
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by ergotelis on 12-25-2010 04:22 AM GMT
Well, i think i can mod this driver to give a bit more current, up to 4- 4.5amp and make it only 3 mode(without strobe/sos), will post when i have news!
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by M@wurst on 12-25-2010 04:12 PM GMT
super thrower?
any beamshots?
i have a 1D mag, 4.2a driver, mop reflector, maybe i need xm-l?
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by Techjunkie on 12-26-2010 12:48 PM GMT
I was tempted to toy with the SMD sense resistors on the underside of the top PCB to change the output, but I don't think I have any spares with the same dimensions. If you discover how to bypass the modes, please share. I was tempted to toy with the SMD sense resistors on the underside of the top PCB to change the output, but I don't think I have any spares with the same dimensions. If you discover how to bypass the modes, please share.ergotelis said:Well, i think i can mod this driver to give a bit more current, up to 4- 4.5amp and make it only 3 mode(without strobe/sos), will post when i have news!
For maximum throw, you'll want to replace that MOP reflector with an SMO reflector. For maximum throw, you'll want to replace that MOP reflector with an SMO reflector.M@wurst said:super thrower?
any beamshots?
i have a 1D mag, 4.2a driver, mop reflector, maybe i need xm-l?
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by M@wurst on 12-26-2010 02:56 PM GMT
okay, i will try! okay, i will try!For maximum throw, you'll want to replace that MOP reflector with an SMO reflector.
maybe this would work too?
http://www.kaidomain.com/ProductDeta...ProductId=1730
where can i get a good xm-l? cutter?
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by SmurfTacular on 12-26-2010 06:38 PM GMT
That would work, but Im not sure if the XML is the best choice LED for aspherics. You should use a deep reflector that comes with the stock MagLED.
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by B6S4 on 12-26-2010 10:25 PM GMT
Care to share how you made that heatsink? Looks pretty interesting
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by Techjunkie on 12-27-2010 10:26 AM GMT
It's 35mm diameter T6061 Aluminum bar that I had a machinist tune down to the ID of the Mag D neck for me. I drilled and tapped the holes for the screws myself. It's 35mm diameter T6061 Aluminum bar that I had a machinist tune down to the ID of the Mag D neck for me. I drilled and tapped the holes for the screws myself.B6S4 said:Care to share how you made that heatsink? Looks pretty interesting
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by M@wurst on 12-28-2010 07:20 AM GMT
where can i get these? where can i get these?SmurfTacular said:You should use a deep reflector that comes with the stock MagLED.
Re: Maglite LED XM-L mod --> regulated 5A+ super thrower
Written by jasonck08 on 12-28-2010 02:45 PM GMT
They are in Rebel maglites (the newer LED ones). Maybe someone will sell you just the reflector though.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Techjunkie on 01-11-2011 08:50 PM GMT
Experimenting with new camera settings. Trying to show off the hotspot without completely darkening the photo. Not sure I achieved my goal, but here goes.
Target brick wall 30ft from camera and flashlights.
Exposure 1/80th second, F3.5, ISO 800, WB 5200K
Control: room lights on full blast (notice it looks really dark )
Control: darkness
P7 @2.8A 53mm MOP:
MC-E @3A 53mm MOP:
SST-90 @8.4A Rebel reflector:
SST-50 4500K @4.5A Rebel reflector <--former non-aspheric super thrower:
XM-L T6 @5A Rebel reflector <-- this new king of single LED, non aspheric, super thrower:
2nd runner up - XM-L T6 @5A Rebel reflector (slightly different tint and tighter focus):
The 1/80th sec. shutter speed has the effect of stopping down the photos to make everything look much darker than appears to the eye, but was the only way I could represent the hotspot without it washing out everything in it's path and bleeding into the halo and spill.
To get an appreciation for just how bright these are, consider how much brighter they appear than the Luminus emitters driven to the max and perfectly focused in the Mag Rebel reflectors.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by ergotelis on 01-12-2011 06:27 PM GMT
Hi, nice beamshots!What driver are you using?Also, did you make an estimate of max lux reading with xm-l in rebel reflector?Thanks!
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Al Combs on 01-12-2011 08:00 PM GMT
Ha, the king is dead. Long live the king. Very nice indeed. It's amazing that little LED blows away the SST-50. Hard to tell with the SST-90 since it looks like it has more spill than the XM-L. What did XM-L vs SST-90 look like in person? The pictures look very close which is incredible. Any problems turning blue at 5 amps. I like the fact that the XM-L has a much lower Vf that will allow a single Li-Ion and a linear regulator to reach full power. Thanks for posting.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by wechnivag on 01-12-2011 08:55 PM GMT
Very nice!! The SST 50 and 90 beamshots, you can still see the brick texture in the middle of the hotspot, while the XMLs are completely saturated.
The XML also seems to have a unique beam profile with the Rebel reflector. Before, I noticed that all lamtertian emitters (Lux, Rebel, SSC P4, XP-G, SST 50 and 90) have the very nice contrasty hotspot with a clean drop off to the spill. The XML has the secondary hotspot corona around the main super spot, before dropping into the spill.
Maybe it is just exaggerated by the camera picture, and does not look like that in real life.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Techjunkie on 01-12-2011 09:19 PM GMT
Two DX 20330 drivers in parallel. Sorry, no lux meter. Two DX 20330 drivers in parallel. Sorry, no lux meter.ergotelis said:Hi, nice beamshots!What driver are you using?Also, did you make an estimate of max lux reading with xm-l in rebel reflector?Thanks!
SST-90 has huge hotspot compared to others. Rebel reflector is the only one that can tame it in a standard Mag head. Not nearly as intense as others but so much more light. No problems with blue @5A. XM-L keeping its cool. SST-90 has huge hotspot compared to others. Rebel reflector is the only one that can tame it in a standard Mag head. Not nearly as intense as others but so much more light. No problems with blue @5A. XM-L keeping its cool.Al Combs said:Ha, the king is dead. Long live the king. Very nice indeed. It's amazing that little LED blows away the SST-50. Hard to tell with the SST-90 since it looks like it has more spill than the XM-L. What did XM-L vs SST-90 look like in person? The pictures look very close which is incredible. Any problems turning blue at 5 amps.
That's why I swapped out SST-50s for XM-Ls in two of my lights, the IMR18650 couldn't keep the SST-50 in regulation for long but with the XM-L it's no problem. In the third, the SST-50 would dim a bit immediately after being hit with 5A, I think 4.5A is it's sweet spot. The XM-L takes the 5 and asks for more! That's why I swapped out SST-50s for XM-Ls in two of my lights, the IMR18650 couldn't keep the SST-50 in regulation for long but with the XM-L it's no problem. In the third, the SST-50 would dim a bit immediately after being hit with 5A, I think 4.5A is it's sweet spot. The XM-L takes the 5 and asks for more!Al Combs said:I like the fact that the XM-L has a much lower Vf that will allow a single Li-Ion and a linear regulator to reach full power. Thanks for posting.
You can detect it in real life, but only on white walls and only after your eyes have adjuted to being blinded and the hotspot is burned into your retinas. Otherwise, all you notice is a perfect round hotspot like a full moon on a clear night. You can detect it in real life, but only on white walls and only after your eyes have adjuted to being blinded and the hotspot is burned into your retinas. Otherwise, all you notice is a perfect round hotspot like a full moon on a clear night.wechnivag said:Very nice!! The SST 50 and 90 beamshots, you can still see the brick texture in the middle of the hotspot, while the XMLs are completely saturated.
The XML also seems to have a unique beam profile with the Rebel reflector. Before, I noticed that all lamtertian emitters (Lux, Rebel, SSC P4, XP-G, SST 50 and 90) have the very nice contrasty hotspot with a clean drop off to the spill. The XML has the secondary hotspot corona around the main super spot, before dropping into the spill.
Maybe it is just exaggerated by the camera picture, and does not look like that in real life.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by a4hope2006 on 01-12-2011 10:09 PM GMT
I've been checking out CPF for years now for advice, but never had the gumption or money to build my old 3d mag. This looks like exactly what i'd want to go for, so can you say, ballpark, what this build costs outside of the donor shell?
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by ma_sha1 on 01-13-2011 07:25 AM GMT
Nice beam shots!
My Mag 1D 4AA SST-90/8.4A/Rebel deep SMO does about 45-50K lux @ 1 meter.
Which is the only SST mag I have left among the manys that I've made & sold.
Based on Beam shots, I'd imagine XML/5A/rebel SMO could get to 70-80K lux.
I'll have to make one & measure the lux. It may possibly replace my SST-90
The only thing in favor to the SST-90 is the larger beam coverage, we'll see.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Techjunkie on 01-13-2011 05:45 PM GMT
That question is harder to answer than it sounds. My light has perfect focus, bulletproof thermal management, fully regulated output and batteries with long runtime that don't self discharge while sitting on the shelf. If your only requirement is to light up an XM-L inside a Mag, you can do it on a shoestring budget by making things like the heatsink yourself and regulating current from three or four NiMH cells with cheap 7135 based regulators. On the other hand, you can go with the best CPF has to offer for machined heatsinks, custom drivers and powerful, safe-chem lithium rechargeable batteries. In other words the price range of a DIY project like this is huge depending on your choices. If you substitute most of what I've used here with the cheapest components possible, and exclude the incidental costs from the equation, like a battery charger, specialty tools like a dremel and taps and bits, a DMM, consumables that you have to buy more of than you need for one light, like screws, wires, solder, thermal grease, etc., tax, shipping, etc., then you can build an approximation of what I've built here for a fraction of what I spent. Sadly, one of the most critical ingredients to the recipie is a $3 part that might cost you $30 to get. That's the Mag Rebel reflector. I was lucky enough to source some separately as replacement parts for Mag Rebels that I owned when they first came out. I've read many times that others have since tried and haven't been as lucky. I stocked up on a few Rebel Mags during Lowe's Black Friday sale so I'd have some hosts for projects like these later in the year. They're back to $30 each now. Bottom line, even if you go as cheap as possible but you don't spread some of the costs over a dozen projects, plan for triple digits. That question is harder to answer than it sounds. My light has perfect focus, bulletproof thermal management, fully regulated output and batteries with long runtime that don't self discharge while sitting on the shelf. If your only requirement is to light up an XM-L inside a Mag, you can do it on a shoestring budget by making things like the heatsink yourself and regulating current from three or four NiMH cells with cheap 7135 based regulators. On the other hand, you can go with the best CPF has to offer for machined heatsinks, custom drivers and powerful, safe-chem lithium rechargeable batteries. In other words the price range of a DIY project like this is huge depending on your choices. If you substitute most of what I've used here with the cheapest components possible, and exclude the incidental costs from the equation, like a battery charger, specialty tools like a dremel and taps and bits, a DMM, consumables that you have to buy more of than you need for one light, like screws, wires, solder, thermal grease, etc., tax, shipping, etc., then you can build an approximation of what I've built here for a fraction of what I spent. Sadly, one of the most critical ingredients to the recipie is a $3 part that might cost you $30 to get. That's the Mag Rebel reflector. I was lucky enough to source some separately as replacement parts for Mag Rebels that I owned when they first came out. I've read many times that others have since tried and haven't been as lucky. I stocked up on a few Rebel Mags during Lowe's Black Friday sale so I'd have some hosts for projects like these later in the year. They're back to $30 each now. Bottom line, even if you go as cheap as possible but you don't spread some of the costs over a dozen projects, plan for triple digits.a4hope2006 said:I've been checking out CPF for years now for advice, but never had the gumption or money to build my old 3d mag. This looks like exactly what i'd want to go for, so can you say, ballpark, what this build costs outside of the donor shell?
I think of my SST-90 as "Big light" and these XM-L lights as "bright light" I think of my SST-90 as "Big light" and these XM-L lights as "bright light"ma_sha1 said:Nice beam shots!
My Mag 1D 4AA SST-90/8.4A/Rebel deep SMO does about 45-50K lux @ 1 meter.
Which is the only SST mag I have left among the manys that I've made & sold.
Based on Beam shots, I'd imagine XML/5A/rebel SMO could get to 70-80K lux.
I'll have to make one & measure the lux. It may possibly replace my SST-90
The only thing in favor to the SST-90 is the larger beam coverage, we'll see.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by a4hope2006 on 01-13-2011 09:50 PM GMT
Thanks for the info. I had figured that many different configurations were possible, and of course cost would vary. Probably not going to be able to swing that with the fiancee for a bit, at least until after the big day. I have seen a number of write-ups, from mag85's and p7 mods, and cost is never mentioned.
Must be a symptom of flashaholism, huh?
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by 350xfire on 01-13-2011 09:53 PM GMT
Is there really much light after 3 amps with this LED?
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Techjunkie on 01-14-2011 11:06 AM GMT
Same reflector, side-by-side, there is a noticible difference. Having said that, the reflector makes a bigger difference than the drive current does. If you had no regulation and current slowly dropped from 5A to 3A, you probably wouldn't notice. Same reflector, side-by-side, there is a noticible difference. Having said that, the reflector makes a bigger difference than the drive current does. If you had no regulation and current slowly dropped from 5A to 3A, you probably wouldn't notice.350xfire said:Is there really much light after 3 amps with this LED?
The last photo in this other shootout here is of a light using a T5 bin at ~2.8A drive current. Compared to the other pics above it, its hotspot is less intense. However, besides using lower drive current, it also uses a 52mm KD SST-50 SMO reflector that is more shallow than that of any of the deep SMO lights in the same comparison. If anything, all it really proves is that the XM-L is very impressive in just about any SMO reflector wider than 30mm and any drive current above 2A.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by FlashPilot on 01-17-2011 06:33 AM GMT
Techjunkie, thanks for the great write-up. Your XM-L Mag looks great! Concerning dx sku.20330, do you know of a switch that could turn one driver and then both drivers?
Modes:
off
low
high
Even if I couldn't use the stock Maglite switch, that would be OK. That, or can a single pot be used to dim both drivers?
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Techjunkie on 01-20-2011 07:30 AM GMT
Personally, I'd never substitute any other switch for the Mag switch in a Maglite, but that's an opinion made from personal taste more than anything else. Personally, I'd never substitute any other switch for the Mag switch in a Maglite, but that's an opinion made from personal taste more than anything else.FlashPilot said:Techjunkie, thanks for the great write-up. Your XM-L Mag looks great! Concerning dx sku.20330, do you know of a switch that could turn one driver and then both drivers?
Modes:
off
low
high
Even if I couldn't use the stock Maglite switch, that would be OK. That, or can a single pot be used to dim both drivers?
The DX drivers control the current output by using surface mounted sense resistors. I sometimes modify the values of those sense resistors by replacing them or adding others to them in parallel. I suppose you could add an external pot in place of them, but I've never tried so I can't say for sure how that would go. If I were to experiment with something like that, I'd probably start out with DX's 6.5A SST-90 multimode board and bypass the modes instead of using dual 20330 boards.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by absolutely on 02-03-2011 08:01 AM GMT
Thanks a lot for the review and you are awesome for posting the pic's.
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Scattergun on 02-04-2011 12:42 AM GMT
Very nice light! Did you trim the reflector to get it into optimum focus?
Re: Mag Rebel XM-L @5A super thrower - Beamshots Up!
Written by Techjunkie on 02-04-2011 07:18 AM GMT
Thanks. Yes and no. I removed the cam completely instead of just cutting it flat. That way, no remaining cam material would touch the screws or wires. I did not change the depth of the reflector though. The diameter of the tiny hole at the bottom remained the same and the reflector bottoms out on the star, between the emitter and the screws/wires. Thanks. Yes and no. I removed the cam completely instead of just cutting it flat. That way, no remaining cam material would touch the screws or wires. I did not change the depth of the reflector though. The diameter of the tiny hole at the bottom remained the same and the reflector bottoms out on the star, between the emitter and the screws/wires.Scattergun said:Very nice light! Did you trim the reflector to get it into optimum focus?
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