Battle of the Modded LED Mags

Aircraft800

Flashlight Enthusiast
Joined
Apr 24, 2007
Messages
1,487
Location
DFW Texas.
I haven't done a multi-LED build in a while since the High Power SST-50's and SST-90's came out, so it was time.

I wanted to do a tripple XM-L in a Mag host. I started with a 3D Mag and cut it down to a 2D size maintaining all the knurling and eliminating the side switch.

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Next I test fit the DerWitchel tripple heatsink.

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I wanted to use the highest bin XM=-L's I could find, so I used 3 Cree MX-L U2 1C and had to fabricate a centering jig to make sure they were perfectly centered while the Arctic Silver dried, it can be seen on the right side of this picture:

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I had Jesus Hernandez dual bore the body so I could use 4X 18650 cells to power the serial LED's run by a Buck Shark with Remora.

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Here is the battery adapter I purchased from mdocod‎, it had to be heavily modified to accept 4S 18650 cells, I turned down both ends, lengthened the support rods and the wire:

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Here is a picture of the heatsink, and the new "+" Battery contact with Shark:

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Next, the switch had to be moved to the tailcap to make it as short as possible:

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All wired up and ready to rock!

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Now to do a comparison shot with my 7X XR-E
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First up, 7 XR-E
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Now, 3 XM-L
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Sway

Flashlight Enthusiast
Joined
Aug 25, 2003
Messages
1,721
Location
North Carolina
Nice work! Can you specify the reflectors used and drive level on the XM-L light.

Later
Kelly
 

Aircraft800

Flashlight Enthusiast
Joined
Apr 24, 2007
Messages
1,487
Location
DFW Texas.
Those are Khatod KCLP20 reflectors (20.45mm OD). I had to ream the hole to .278" for them to fit over the die. The height was 15.72mm, which was perfect, I just wish I could have found 22~23mm reflectors, but I couldn't find them anywhere.

I am using a 3A BuckShark, so I pushing them to the max on high.

Sent from my HTC EVO using Tapatalk
 

ljw2k

Enlightened
Joined
Oct 2, 2009
Messages
301
Location
UK
Excellent job mate and would love it in my collection and the only thing i would change or add is to try and cover the wires going to each LED with some type of plate Y shape
 
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