"Eco-Star" Quad XM-L U2 @ + 4000 lumens - beamshots added

overdog

Enlightened
Joined
Apr 30, 2009
Messages
345
Location
Germany
[FONT=Verdana, sans-serif]Hello, [/FONT]






[FONT=Verdana, sans-serif]I put some other parts together:[/FONT]
  • [FONT=Verdana, sans-serif]Maglite 4D body[/FONT]
  • [FONT=Verdana, sans-serif]Fivemega 3" Head[/FONT]
  • [FONT=Verdana, sans-serif]4x CREE XM-L U2 emitters[/FONT]
  • [FONT=Verdana, sans-serif]4x "cut down" P60 reflectors[/FONT]
  • [FONT=Verdana, sans-serif]D2Flex driver from taskled[/FONT]
  • [FONT=Verdana, sans-serif]4x IMR 18650 batteries[/FONT]
  • [FONT=Verdana, sans-serif]custom made heatsink[/FONT]
[FONT=Verdana, sans-serif]
65yvore4uw1rs0xc3gv7v8wrxne.jpg
[/FONT]

[FONT=Verdana, sans-serif]Here is the FM-head with P60-reflectors, all in place:[/FONT]

v43zlujk7hyzn647k2s942p2iur.jpg


[FONT=Verdana, sans-serif]D2Flex at mode 4: about 3,4Ah:[/FONT]

52jd2znc0pdgmkn54pxhj0eonws.jpg


Turbo-Mode: D2Flex at mode 5: over 6Ah...

rle5xkad455vulyvkrik8hj8ux6.jpg


…some beamshots:

DX Mag 1D clone modified with SSC-P7 and 52mm op-reflector:


pj6znyn3hn901qlpc3b5o5pk50l.jpg


…quad XM-L at mode 4 of 5:

ttlbhko8vnff1qp294v5x099ten.jpg


"Eco Star quad XM-L U2 @ turbo mode":

kudsjeegwdc0llunmhg2s9t96vm.jpg


...youtube: VIDEO


...Best regards from Frankfurt,
Steffen
:wave:
 
Last edited:

LilKevin715

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May 25, 2010
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San Diego, CA USA
Re: "Eco-Star" Quad XM-L U2 @ + 4000 lumens

Eco-Star? Well I guess it is rather tame compared to that octa sst-90 you made. Any issues with the switch taking that many amps? As always you make beautiful builds. Is this one a keeper or are you going to end up selling it?
 

Epsilon

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Sep 19, 2010
Messages
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Location
Netherlands
Re: "Eco-Star" Quad XM-L U2 @ + 4000 lumens

[FONT=Verdana, sans-serif]Hello, [/FONT]


[FONT=Verdana, sans-serif]Turbo-Mode: D2Flex at mode 5: over 6Ah...[/FONT]

Nice Build, but what are you measuring? Capacity surely not with a multimeter (Ah is capacity).

So I presume you are measuring current? 6.6A is a lot if that's true. I am supprised the XM-l's survive :). Mine went very blue for an instant before I could shut it off (just in time!) :p.
 

ma_sha1

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Jan 10, 2009
Messages
3,042
Location
CT, USA
Re: "Eco-Star" Quad XM-L U2 @ + 4000 lumens

My guess is 2S2P, so 3.3A per led?
 

wolfy

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Joined
Apr 13, 2010
Messages
326
Location
Wollongong, Australia
Re: "Eco-Star" Quad XM-L U2 @ + 4000 lumens

Very nice light you have built there, I like it, powerful and yet practical for when you need more light!

Are you going to post any beam shots... :D
 

overdog

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Joined
Apr 30, 2009
Messages
345
Location
Germany
Re: "Eco-Star" Quad XM-L U2 @ + 4000 lumens

... I will post beamshots, hopefully this weekend- sorry for late reply, but my internet connection has been temporarily down last days... To answer some question- the switch can handle the current without problems, but the D2Flex made some whining noise while switching through the modes at mode 2, 3 and 4- never had this before- even not with some SST-90 builds at higher amperage. The batteries are all in series, I ran the light on full 6A for over 4 minutes without problems, but I will limit the current by using a small spring as minus contact in the tailcap to be on the saver side for the life of the emitters :tinfoil:... At this time it is not possible to use Li-Ions with protection cause the protection jumps in as soon as I reach mode 4..., no way in mode 5...
best regards,
Steffen
:wave:
 

overdog

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Apr 30, 2009
Messages
345
Location
Germany
Re: "Eco-Star" Quad XM-L U2 @ + 4000 lumens

...O.K., took some time- post #1 updated with beamshots...

Last pic is a bit blurrish, sorry for that, but my neighbours didn´t like the light and I could not take too much pics...:tired:...

best regrads,
Steffen
:wave:
 

simplec6

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Joined
Jun 17, 2010
Messages
278
Re: "Eco-Star" Quad XM-L U2 @ + 4000 lumens

More info. on the [FONT=Verdana, sans-serif]D2Flex driver from taskled (what is this) and also your custom heatsink!
[/FONT]
 

simplec6

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Joined
Jun 17, 2010
Messages
278
Re: "Eco-Star" Quad XM-L U2 @ + 4000 lumens

So are the 4 XML's all in parallel and getting 6.2 amps each in turbo mode? I want to do a build similar to this one but with three instead of four XML's. Looks like Task LED only makes something called the H6Flex V1.0 Buck Driver boards (6600mA max) New high power buck driver.
 

LilKevin715

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May 25, 2010
Messages
712
Location
San Diego, CA USA
Re: "Eco-Star" Quad XM-L U2 @ + 4000 lumens

my neighbours didn´t like the light
I see they haven't been "enlightened" yet by the light. Anything past 40-50 lumens I don't bother to take outside to play with; you get those "what the heck?" looks :thinking::rolleyes:. If you can just wait until later at night.:devil:
 

overdog

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Joined
Apr 30, 2009
Messages
345
Location
Germany
Re: "Eco-Star" Quad XM-L U2 @ + 4000 lumens

Hello,

..made a short video, I love this light- can you hear the whining noise while I change the modes?
...btw- I tried to focus four P60 reflectors for the XML into one to get a good beam like from one reflector- ... no way to do- too much light in narrow distance to see, but not to forget: heavy bright!!!! VIDEO
@ LiLKevin715: ...forgot to say: always looking for the perfect light- when i thought about building this i thought about a keeper- but I have new ideas, and therefore I need some budget-.... so this light may will also be available like the other lights... tomorrow i will try to take pics from the "Henninger Turm" in frankfurt, - no security..., no blurish pics..
Best regards,
Steffen.
:wave:
 
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overdog

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Apr 30, 2009
Messages
345
Location
Germany
...reflectors are from DX-sku5955, heatsink is a simple round piece of alu, diameter 60mm, height 9mm.

regards,
Steffen
:wave:
 
Last edited:

heraldes

Newly Enlightened
Joined
Mar 9, 2010
Messages
9
I tried the DX-sku5955 reflectors too, but with a XM-L they produce a terrible beam. This one from KD works much better with XM-L.

Daniel
 

simplec6

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Joined
Jun 17, 2010
Messages
278
Hi, so you are running all 4 xml's in series and they actually get 6 amps each on turbo mode? How is the heat on your highest mode (can only run it for 10 seconds or longer?) . Where did you buy your xml u2's? Were they already on the stars or did you have to reflow them onto those stars? Why did you choose the 18650s over the 26650s?

Thanks for the help if you have time!
 

overdog

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Joined
Apr 30, 2009
Messages
345
Location
Germany
...I cannot recommend to run the light for longer than 10 seconds on highest mode- over 6Ah is much more than the the recommended 3Ah by manufacturer Cree, but I ran it for something over between 2 to 4 minutes without any problems- The U2 binning is f.e. available at cutter electronics, already on stars. I run the light with 18650 batteries , cause I only have 3x 26650 this time available at home...
best regards,
Steffen
 
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