Sipik HK21 mod with XPG R4 5C

Hill

Enlightened
Joined
Apr 11, 2008
Messages
318
Location
MA
Modded a Sipik HK21 for a fellow CPFer.

Dis-assembly of light in post #20 here.

Stock light:
  • Sipik HK21 XR-E

Parts supplied:
  • XPG R4 5C
  • Shiningbeam Perfect Regulated driver

Removed head with strap wrenches.
Glue was pretty easy to break through.
Threads were cleaned up to removal residual adhesive.
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Head unscrewed.
Retaining ring unscrewed.
Pill slides out with some tapping.
Noted there was no thermal paste under emitter.
"Pressed fit" stock 5-mode driver easily pops out with screwdriver.
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Driver wired.
Negative contact was a challenge since the double-PCB driver protruded a little from the pill. I soldered a negative wire and bent it for contact. I tried soldering it to the aluminum pill, but of course the soldered would not stick L. I also added a solder blob to the driver + contact.
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Emitter mounted with thermal paste and wired.
Retaining ring screwed back on.
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Custom insulator ring. Serves to prevent short circuit against aluminum reflector and gives it optimal position for perfect focus.
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The XPG requires the head to be slightly unscrewed for focusing, so a small gap was left between the head and switch assembly.
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Solder blob added to battery + contact point on switch PCB. This allows use of flat top cells.
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Current draw at low, medium and high settings.
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1 foot beam shot against white wall at low, medium, and high settings. My camera has no manual exposure settings, so it tries to adjust automatically.

  • Left – Sipik HK21 XPG R5 5000K with 3-mode 1.4A driver using optic
  • Right – this mod
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Completed light with some O-rings for a unique look.
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Hope the member likes it!
Thanks for looking.
Comments welcome.

Hill
 
Last edited:

blackbalsam

Flashlight Enthusiast
Joined
May 18, 2009
Messages
1,583
Location
WNC
Nice work on this light. I always have loved the xp-g R45C Led. Thanks for sharing....Robert.
 
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