DIY Flooder 10000LM+

MrMachII

Newly Enlightened
Joined
Jan 18, 2013
Messages
3
Hi I'm new here and want to present my first DIY Flashlight project.

The Specs are so far:
-~33,5V @~4A (meassured)
-100W/10000LM 32-34V @3Amps emitter (Manufacturer rating)
-Cooled by an CPU Cooler powered by 3S Lipo
-LED powered by 8S Lipo

Next step will be to build a nice and carriable housing.

Here are some pics of my test prototype.
As comparison I used a SST-90 Ulrtfire RL-3328 (2300LM) both centered at the same spot and taken with same camera settings.

Comments are welcome.

DIY Flashlight
IMG_4176_zpse471e0b4.jpg


SST90
IMG_4171_UltrafireRL-3328_zpsdc7a3d3d.jpg

DIY
IMG_4177_zpsaf39dee0.jpg

SST90
IMG_4172_UltrafireRL-3328_zps20b37cfd.jpg

DIY
IMG_4173_zpsc01ebdee.jpg
 

argleargle

Enlightened
Joined
Jan 7, 2013
Messages
321
One thing's for sure... THAT'S AWESOME! :thumbsup:

Questions? Sure!

What emitter is that, exactly?
What are those optics? Looks like an overhead projector lens...
How HOT does it get?
Do you think it will handle 100% duty cycle without failure?

Anyway, rocking build! You have every right to be proud of it. Make the case look good.
 

StarHalo

Flashaholic
Joined
Dec 4, 2007
Messages
10,927
Location
California Republic
Fun stuff, but not the most portable package - some Mag hotwires break the 10,000 lumen mark without all the cooling and optical complication..
 

JJKTWO

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Joined
Nov 11, 2012
Messages
81
Location
Boston
Wow so awesome. Tighten the wiring up turn it sideways and drop it in an antique railway lantern. it will sell tons hehe. Honestly though great job:)
 

mvyrmnd

Flashlight Enthusiast
Joined
Sep 4, 2009
Messages
3,391
Location
Australia
Wow so awesome. Tighten the wiring up turn it sideways and drop it in an antique railway lantern. it will sell tons hehe. Honestly though great job:)

I can imagine the look on a friends face - "check out my antique lantern - it's really bright!" "Yeah right, mate"

SCORCHING, SEARING BLINDNESS

Nice work!
 

JJKTWO

Newly Enlightened
Joined
Nov 11, 2012
Messages
81
Location
Boston
I am still laughing too. Maybe put it in a miner's helmet with a good chin strap and call it a non lethal bear deterrent hehe The park service would love it.
 

argleargle

Enlightened
Joined
Jan 7, 2013
Messages
321
Anyone else thinking that THIS THING HERE is the chest-piece of the Iron Man suit of armor? The "Unibeam."

A quote from an Iron Man comic, "My Unibeam's useless! On low, it's just a flashlight... ...but on high, it'd FRY him!":poof: Apparently, Iron Man was unsatisfied with his two stage driver. :shrug:

Does it cook eggs? :)
 
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MrMachII

Newly Enlightened
Joined
Jan 18, 2013
Messages
3
Hey nice that you like this project that much!

The LED i used is:
http://dx.com/p/diy-100w-10000lm-6500k-white-light-9-led-module-silver-dc-32-34v-156290

And this reflector and lens
http://dx.com/p/jr-82mm-20-300w-ele...507?rt=1&p=2&m=2&r=3&k=1&t=1&s=39974&u=100507
http://dx.com/p/75mm-optical-glass-lens-for-flashlight-spot-light-43044

The emitter doesn't overheat thanks to active cooling. Yesterday we let it run for about 20-30min without any problems and it still was cold (but it was cold outside about -2°C). With room temperature it gets max. handwarm (about 40°C).

SST90
IMG_4178_zps16ab8f3d.jpg

DIY
IMG_4179_zpsdd87b2a2.jpg

SST90
IMG_4182_zpsb377b3bb.jpg

DIY
IMG_4180_zpsb4c8b7c0.jpg

SST90
IMG_4184_zps7edd1630.jpg

DIY
IMG_4189_zps76424e3f.jpg

SST90
IMG_4192_zpsb86c9775.jpg

DIY
IMG_4191_zpsb39016ba.jpg
 

jmpaul320

Flashlight Enthusiast
Joined
Mar 31, 2012
Messages
3,805
Location
CT, USA
very cool beam shots!

i wonder if a custom body could be made to hold the pack etc with a handle
 

argleargle

Enlightened
Joined
Jan 7, 2013
Messages
321
...it's beautiful! This really seems on the order of "your own personal sun." Thanks for the second set of artificial daytime pics. :)
 

DKlaser

Enlightened
Joined
Sep 23, 2011
Messages
253
Let me get this straight, You are direct driving that LED with an 8s lipo battery?
 

MrMachII

Newly Enlightened
Joined
Jan 18, 2013
Messages
3
Yes it is direct driven. But it should be safe because it is not getting hot and I constantely measured voltage and current.

Today I had some time to make a housing for the flashlight parts.

That's the result:
IMG_4215_zps9b6962e4.jpg

IMG_4218_zpsea5de754.jpg


Now it is called "Grubenlampe 2000" :thumbsup:

Next version will have:
-constant current regulation
-different light modes
-when possible more throw
-round metal housing
-maybe producing more for flashlight enthusiasts
 

argleargle

Enlightened
Joined
Jan 7, 2013
Messages
321
Most awesome! You have something there that many dream of, but cannot realize. Keep us posted on your next builds.:thumbsup:
 
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